金属熔炼炉前加料一体化系统的开发及应用  

Development and Application of Integrated Feeding System before Metal Smelting Furnace

作　　者：刘迎辉 王苏奇 邹文兵[2] 计效园[1] 房宇 周建新[1] 殷亚军[1] 沈旭[1] Liu Yinghui;Wang Suqi;Zou Wenbing;Ji Xiaoyuan;Fang Yu;Zhou Jianxin;Yin Yajun;Shen Xu(State Key Laboratory of Material Forming and Mould Technology,Huazhong University of Science and Technology;Shanghai Aerospace Precision Machinery Research Institute;Xinjiang Technology(Jiangsu)Co.,Ltd.)

机构地区：[1]华中科技大学材料成形与模具技术国家重点实验室,武汉430074 [2]上海航天精密机械研究所 [3]新江科技(江苏)有限公司

出　　处：《特种铸造及有色合金》2022年第7期818-822,共5页Special Casting & Nonferrous Alloys

基　　金：国家重点研发计划资助项目(2020YFB1710100);国家自然科学基金资助项目(51905188,52090042,51775205);中国航天科技集团有限公司第八研究院产学研合作基金资助项目(SAST2020-113)

摘　　要：针对金属熔炼炉前加料人工模式下操作繁琐、实时性差、计算易出错等问题,提出了一种金属熔炼炉前光谱数据集成、配料计算、信息显示、称重指示一体化加料方案。首先基于XML中间件数据集成技术实现数据的快速采集,建立了低成本配料计算模型;其次基于PLC实现信息显示与称重指示。最后基于华铸ERP设计开发了一体化的炉前加料系统并应用于中小型铸造企业。结果表明,该一体化系统操作更便捷,炉料计算耗时降至秒级,可显著提升加料效率。Aiming at the problems of cumbersome operation, poor real-time performance, and error-prone calculations in the manual mode of the metal smelting furnace, an integrated feeding scheme including spectral data integration, batching calculation, information display, and weighing instructions was proposed. Firstly, rapid data collection was achieved based on the XML middleware data integration technology, and a low-cost batching calculation model was established.Secondly, information display and weighing instructions were realized on account of PLC. Finally, an integrated feeding system before the furnace was designed based on the InteCast ERP, which was applied to small and medium-sized enterprises. The results indicate that the integrated system is more convenient to operate, and charging calculation is reduced to the second level, which can significantly improve the feeding efficiency.

关 键 词：金属熔炼 数据集成 炉料配比 一体化系统 

分 类 号：TG232[金属学及工艺—铸造]