Finite Element Analysis and OADs Optimization of the Temperature in the Plane-strain Orthogonal Metal Cutting Process  

作　　者：刘龙权 姚振强 袁光杰 

机构地区：[1]College of Mechanical and Power Engineering, Shanghai Jiaotong University, 200030

出　　处：《Journal of Donghua University(English Edition)》2004年第4期29-33,共5页东华大学学报（英文版）

摘　　要：In order to analyze the influences of the different tool’s shape and surface conditions (such as different coated and material) and their interaction on the cutting temperature, a coupled thermo-mechanical finite element analysis (FEA) model of plane-strain orthogonal metal cutting process is constructed, and 16 simulation cases with 16 different types of tools, which cover 4 rake angles, -10°, 0°, 10°, 20°, and 4 friction coefficient values, 0, 0.1, 0.2, 0.3 in the same cutting condition (cutting depth and cutting speed) have been performed. Finally the simulation results are analyzed according to the variance analysis method (VAM) of orthogonal array designs (OADs), the relationships between the rake angle, tool-workpiece interface’s friction coefficient and their interact effect to the maximum temperature value and the temperature field of the chip are obtained. This result has some instructive meaning to analyze the causes of the cutting temperature and to control the maximum temperature value and the overall temperature field in the metal cutting process.In order to analyze the influences of the different tool's shape and surface conditions (such as different coated and material) and their interaction on the cutting temperature, a coupled thermo-mechanical finite element analysis (FEA) model of plane-strain orthogonal metal cutting process is constructed, and 16 simulation cases with 16 different types of tools, which cover 4 rake angles, -10°, 0°, 10°, 20°, and 4 friction coefficient values, 0, 0.1, 0.2, 0.3 in the same cutting condition (cutting depth and cutting speed) have been performed. Finally the simulation results are analyzed according to the variance analysis method (VAM) of orthogonal array designs (OADs), the relationships between the rake angle, tool-workpiece interface's friction coefficient and their interact effect to the maximum temperature value and the temperature field of the chip are obtained. This result has some instructive meaning to analyze the causes of the cutting temperature and to control the maximum temperature value and the overall temperature field in the metal cutting process.

关 键 词：FEA Metal cutting  OADs  Interact effect  Maximum temperature value. 

分 类 号：TG48[金属学及工艺—焊接]