大挤压比铝型材挤压过程的数值模拟  

Numerical simulation of extrusion process of aluminum profile with large extrusion ratio

作　　者：黄光法[1] 林高用[1] 蒋杰 王芳 杨立斌[1] 彭大暑[1] 

机构地区：[1]中南大学材料科学与工程学院,长沙410083 [2]云南省机械研究设计院,昆明650031

出　　处：《中国有色金属学报》2006年第5期887-893,共7页The Chinese Journal of Nonferrous Metals

基　　金：云南省省院省校科技合作计划资助项目(2003UABAB05A050);华中科技大学塑性成形模拟及模具技术国家重点实验室开放基金资助项目(04-06)

摘　　要：通过采用有限元法与有限体积法相结合,并在有限体积法中进行分步计算的模拟方法,在MSC Super-forge有限元商业软件上成功实现了薄壁大挤压比铝型材挤压过程的数值模拟仿真,获得壁厚t=1.0 mm、挤压比λ=98.27的卷闸门型材挤压过程的材料流动速度场、应力场、应变场、温度场分布图,数值模拟结果与理论分析结果吻合较好。结果表明:采用带导流槽的平模挤压大尺寸、大挤压比型材,可有效分配金属,平衡金属流动速度。A new simulation system was developed by integrating the finite element method （FEM） and the finite volume method （FVM） based on the theories of large deformation elastic-plastic finite element method and finite volume method. To avoid time-consuming and obtain reasonable results in the simulation, the optimized geometry models were employed in the pre-processor. The forming of a complex thin-walled aluminum profile with large extrusion ratio λ= 98.27 and 1 mm in thickness, was successfully simulated in the new simulation system on the platform of MSC Superforge. The simulation results are agreeable to the general extrusion principles. The distributions of velocity field, effective stress field, effective strain field and temperature field during the extrusion process were discussed and the metal process was analyzed in details. The results indicate that the flow guide is effective in balancing the metal deforming during the profile extrusion process with large extrusion ratio.

关 键 词：大挤压比 铝型材 有限元法 有限体积法 数值模拟 

分 类 号：TG376.2[金属学及工艺—金属压力加工]