Mathematical model of flow characteristic in multi-strand continuous casting tundishes  

作　　者：Hongwei PAN Shusen CHENG 

机构地区：[1]School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China

出　　处：《Acta Metallurgica Sinica(English Letters)》2009年第4期297-307,共11页金属学报（英文版）

基　　金：supported by the National Natural Science Foundation of China(No.60672145)

摘　　要：In this paper, the subject of mathematical model is a series of math expressions, which is used to calculate different regions＇ volume fraction and analyze flow characterization in multi-strand tundish. But research about mathematical model for multi-strand tundish is few, and so far, there has been no acknowledged math model for multi- strand tundish to describe its flow characteristic. If Sahai＇s model, which is originally proposed for the case of single-strand tundish （proposed in reference, and this model is widely used in the world）, is applied to describe flow feature in multi-strand tundish, the calculation results would be unreasonable. Based on the data of watermodel experiment results, the sum of each strand＇s dead region＇s volume fraction is bigger than 100%, and this obviously doesn＇T agree with reality; and the value of dead region＇s volume fraction is calculated to be minus according to mathematical simulation results data in another case. What＇s more, Sahai＇s model does not propose the standard of plotting the RTD-curve, and this makes scholars around the world can＇t achieve consensus of views about plotting RTD-curve. And the model doesn＇t consider the bypass flow and can＇t calculate its volume fraction, but bypass flow is critical to tundish metallurgy. And through Sahai＇s model, the calculation result of plug flow region＇s volume fraction is also not reasonable, because the model doesn＇t well describe the essence of plug flow. So these suggest that it is not reliable to apply Sahai＇s single-strand tundish model to multi-strand tundish case. Then a new model is attempted to propose in this paper for your discussion. In the new model, the standard of plotting RTD curve is definitely proposed, and relative calculation method is also proposed; and the feature of dead region is carefully studied and the model proposes a new method to calculate its volume fraction, and the calculation formula about its volume fraction can be adjustable according the actual demand; whaIn this paper, the subject of mathematical model is a series of math expressions, which is used to calculate different regions＇ volume fraction and analyze flow characterization in multi-strand tundish. But research about mathematical model for multi-strand tundish is few, and so far, there has been no acknowledged math model for multi- strand tundish to describe its flow characteristic. If Sahai＇s model, which is originally proposed for the case of single-strand tundish （proposed in reference, and this model is widely used in the world）, is applied to describe flow feature in multi-strand tundish, the calculation results would be unreasonable. Based on the data of watermodel experiment results, the sum of each strand＇s dead region＇s volume fraction is bigger than 100%, and this obviously doesn＇T agree with reality; and the value of dead region＇s volume fraction is calculated to be minus according to mathematical simulation results data in another case. What＇s more, Sahai＇s model does not propose the standard of plotting the RTD-curve, and this makes scholars around the world can＇t achieve consensus of views about plotting RTD-curve. And the model doesn＇t consider the bypass flow and can＇t calculate its volume fraction, but bypass flow is critical to tundish metallurgy. And through Sahai＇s model, the calculation result of plug flow region＇s volume fraction is also not reasonable, because the model doesn＇t well describe the essence of plug flow. So these suggest that it is not reliable to apply Sahai＇s single-strand tundish model to multi-strand tundish case. Then a new model is attempted to propose in this paper for your discussion. In the new model, the standard of plotting RTD curve is definitely proposed, and relative calculation method is also proposed; and the feature of dead region is carefully studied and the model proposes a new method to calculate its volume fraction, and the calculation formula about its volume fraction can be adjustable according the actual demand; wha

关 键 词：TUNDISH Residual time distribution （RTD） Bypass flow Dead region Water-model Mathematical simulation 

分 类 号：TG11[金属学及工艺—物理冶金]