多阶段混流装配的看板控制系统设计及应用  

Design and application of Kanban control system in a multi-stage,mixed-model assembly line

作　　者：杨雷[1] 张晓鹏[1] 

机构地区：[1]华南理工大学工商管理学院,广州510640

出　　处：《系统工程理论与实践》2009年第9期64-72,共9页Systems Engineering-Theory & Practice

基　　金：广东省自然科学基金(8151064101000007);广东省高等学校人文社科重点研究基地创新团队项目(B16N9080020)

摘　　要：为实现混流生产过程的高效组织,讨论多阶段混流装配环境下看板控制系统指标设计和运作绩效优化问题.基于换模时间、缓冲区库存、看板容量、生产装配节拍比四个决策变量,建立看板系统模型,分析该系统的环境依赖性,以装配线不中断为约束,求解不同状态下系统最优运行绩效.最后,给出Y公司看板控制系统优化实例.结果显示装配线各工件在制品数量大幅减少.To achieve efficient organization in the process of mix-model production, this paper addresses the parameter definition and performance optimization of a Kanban control system in a multi-stage, mixedmodel assembly line. Based on four decision variables, model replacing time, WIP, Kanban capacity and takt ratio, the model of kanban system is set up, and its dependence on environment is analyzed. Considering different circumstances and the constraint of no stockouts, methods of optimization are given. Finally, the example of Y Company is illustrated to examine the validity of proposed methods and to show the amount of WIP reduced drastically.

关 键 词：多阶段混流装配线 看板管理 在制品数量 单件流 

分 类 号：F406.2[经济管理—产业经济]