Optimization of Cross-sectional Shapes of the Bi-2223/Ag Wires before Flat Rolling  

Optimization of Cross-sectional Shapes of the Bi-2223/Ag Wires before Flat Rolling

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作  者:LU Yongjin ZENG Pan LEI Liping SUN Jianfeng 

机构地区:[1]Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China [2]Key Laboratory for Advanced Materials Processing Technology of Ministry of Education Tsinghua University, Beijing 100084, China [3]Innova Superconductor Technology Co.,Ltd., Beijing 100176, China

出  处:《Chinese Journal of Mechanical Engineering》2009年第6期890-895,共6页中国机械工程学报(英文版)

基  金:supported by Major Program of National Natural Science Foundation of China (Grant No. 50635050);National Natural Science Foundation of China (Grant No. 50575124)

摘  要:Rolling process plays an important role in the manufacture of Bi-based high temperature superconductor tapes, and the plastic flow regularities of the superconducting wires during deformation will directly affect the ultimate quality of the tapes. In order to investigate the effect of cross-sectional shapes before fiat rolling on the performance and homogeneity of the tapes, some numerical models of Bi-2223/Ag wires with different cross-sectional shapes including circular, square, elliptical and racetrack cross-sections are constructed during the rolling process. By comparing the relative density, logarithmic strain ratio and length-width ratio on the filaments, it is revealed that Bi-2223/Ag wire with special-shaped cross-section can achieve better conductivity than the round wire, in particular, the racetrack cross-sectional wire has the second best performance among four wires. Based on material processability and experimental condition, tri-pass racetrack drawing technique is employed to optimize the process and obtain racetrack cross-sectional wire. The rolling process of Bi-2223/Ag wire with racetrack cross-section causes more intensive deformation of filaments in the center of the tape and achieves the filaments with larger length-width ratio. Also, the deformation distribution of filaments verifies the numerical results. Consequently, the racetrack drawing technique can be utilized for a reference during the mechanical processing and to increase the current transmission capacities of Bi-2223/Ag tapes.Rolling process plays an important role in the manufacture of Bi-based high temperature superconductor tapes, and the plastic flow regularities of the superconducting wires during deformation will directly affect the ultimate quality of the tapes. In order to investigate the effect of cross-sectional shapes before fiat rolling on the performance and homogeneity of the tapes, some numerical models of Bi-2223/Ag wires with different cross-sectional shapes including circular, square, elliptical and racetrack cross-sections are constructed during the rolling process. By comparing the relative density, logarithmic strain ratio and length-width ratio on the filaments, it is revealed that Bi-2223/Ag wire with special-shaped cross-section can achieve better conductivity than the round wire, in particular, the racetrack cross-sectional wire has the second best performance among four wires. Based on material processability and experimental condition, tri-pass racetrack drawing technique is employed to optimize the process and obtain racetrack cross-sectional wire. The rolling process of Bi-2223/Ag wire with racetrack cross-section causes more intensive deformation of filaments in the center of the tape and achieves the filaments with larger length-width ratio. Also, the deformation distribution of filaments verifies the numerical results. Consequently, the racetrack drawing technique can be utilized for a reference during the mechanical processing and to increase the current transmission capacities of Bi-2223/Ag tapes.

关 键 词:ROLLING cross-sectional shape FILAMENT modelling 

分 类 号:TM26[一般工业技术—材料科学与工程] TB301[电气工程—电工理论与新技术]

 

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