R2级表面镀锡基板平整轧制过程表面粗糙度控制  

Control of Surface Roughness for R2 Grade Tin Mill Black Plate in Two-Stand Temper Mill Rolling

作　　者：于孟[1] 张清东[1] 李瑞[1] 王波[1] 

机构地区：[1]北京科技大学机械工程学院,北京100083

出　　处：《钢铁》2010年第12期44-49,共6页Iron and Steel

摘　　要：以某厂连退机组R2级表面镀锡基板产品开发任务为依托,通过在试验生产中带钢整体取样和离线测量表面三维形貌,以工业试验方法研究揭示了双机架平整轧制过程中带钢表面粗糙度的遗传与变化规律,运用逐步回归方法针对大量实测数据建立了双机架平整轧制过程带钢表面粗糙度遗传与变化的预测模型,并根据试验掌握的带钢表面粗糙度的变化规律和拟合获得的带钢表面粗糙度预测模型,研究建立了R2级表面镀锡基板的连退平整轧制过程粗糙度控制的工艺策略、设定模型和工艺参数,形成一套R2级表面镀锡基板粗糙度控制技术。将该套技术应用于实际生产中,国内首次成功开发出R2级表面镀锡板,并且使R级表面镀锡基板粗糙度控制精度显著提高,其中满足粗糙度精度窗口[0.37μm,0.47μm]的合格率达到65.33%,基本消除了镀锡辊涂后的表面印刷图案的色差和鲜映度缺陷。Relying on the product development tasks of R2 grade TMBP（tin mill black plate） in a CAPL line,through whole sampling of strip in trial production and off-line measurement of three-dimensional topography on surface,the genetic and change laws of surface roughness in two-stand temper mill rolling were revealed by ways of industrial test methods.The prediction model of genetic and change laws were established by the use of stepwise regression method based on a large number of measured data.According to the variation of strip surface roughness obtained from the experiment and the prediction model,the process strategy,set models and process parameters of roughness control were set up,furthermore a set of roughness control technology of R2 grade TMBP were obtained.Applied the technology to actual production,the R2 grade TMBP was successfully developed at the first time in China.The roughness control accuracy of R grade TMBP was significantly increased,the pass rate,which meet the roughness accuracy window [0.37μm,0.47μm],come to 65.33%.Color difference after roll spreading was effectively removed.

关 键 词：镀锡基板 平整 粗糙度 三维形貌 双机架平整机 

分 类 号：TG335.22[金属学及工艺—金属压力加工]