桌面式水平走丝微细电火花线切割机床的研制  

Development of a Tabletop Micro-Wire-EDM Machine Based on Horizontal Wire Transport Mechanism

作　　者：王佑[1] 奚学程[1] 赵万生[1] 豆尚成[1] 赵福春[1] 

机构地区：[1]上海交通大学机械与动力工程学院机械系统与振动国家重点实验室,上海200240

出　　处：《电加工与模具》2012年第4期49-52,共4页Electromachining & Mould

基　　金：中央高校基本科研业务费专项资金资助项目(HIT.KLOF.2010011);上海交通大学机械系统与振动国家重点实验室资助项目(MSVMS201111)

摘　　要：利用直径小于80μm电极丝的微细电火花线切割加工技术,可加工出表面粗糙度好、尺寸精度高的微小复杂零件。以加工带有螺旋结构的微小复杂零件为目标,设计了一套桌面式水平走丝微细电火花线切割加工装置,主要包括具有人机界面、任务规划和运动控制的开放式数控系统,走丝平稳、张力可控的分体式水平走丝机构,以及精确可控微小放电能量的纳秒级脉冲电源。Micro-Wire-EDM with a wire diameter of 80/xm and below has been a key technology for machining intricate micro parts with favorable surface roughness and excellent dimensional accura- cy. In this paper a new type of tabletop micro wire electrical discharge machine （wire-EDM） designed for machining complex shaped micro parts, especially those with spiral structures, is developed. Some techniques involve the development of an open architecture CNC system featured with human machine interface, task planning and motion control system, a novel horizontal wire transport system guaranteeing a smooth wire transport and a constant tension value and the nanosecond pulse power supply system, which can generate micro-power and controllable pulses.

关 键 词：微细电火花 螺旋结构 水平走丝 纳秒级脉冲电源 

分 类 号：TG661[金属学及工艺—金属切削加工及机床]