材料残余应力对硬度测试影响程度的分析  

Influence of Residual Stress on Indentation Hardness

作　　者：孙渊[1] 张栋[1] 午丽娟[1] 王庆明[2] 

机构地区：[1]上海电机学院机械学院,上海200245 [2]华东理工大学机械与动力工程学院,上海200237

出　　处：《华东理工大学学报（自然科学版）》2012年第5期652-656,共5页Journal of East China University of Science and Technology

基　　金：上海市教育委员会科研创新项目(11YZ269);上海市教育委员会重点学科建设项目(J51902);上海电机学院科研启动项目(10C411)

摘　　要：测试了材料在残余应力下的硬度,分析了残余应力影响下的弹塑性本构关系,并进行了有限元计算,实验结果和计算结果吻合程度较高,说明有限元分析正确,在此基础上,定性定量地分析了残余应力对于硬度的影响,建立了硬度与残余应力之间关系的拟合函数公式。研究结果表明:残余拉应力对硬度影响明显,而残余压应力对硬度影响较小;载荷大小和残余拉、压应力程度影响压痕周围弹塑性变形从而产生隆起量或下沉量,引起压痕深度、接触面积的变化,影响硬度测量值。The hardness was tested for the constitutive relation affected by residual stress was materials with residual stress. The elastic-plastic analyzed and hardness was calculated by finite element method（FEM）. The FEM calculated hardness agrees well with measured hardness from the hardness testing. So the FEM result is reliable. Based on the finite element simulation, the influence of residual stress on hardness was studied to establish the quadratic polynomial fitting expression to describe the relationship between hardness and residual stress. The result shows that hardness is seriously affected by tensile stress, and lightly affected by compression stress. The pile-up or sink in emerged around indentation depends on both magnitude of load and degree of compression/tensile residual stress because of the different elastic-plastic deformation, which affect the indentation depth and contact area and have an influence on the hardness testing values.

关 键 词：残余应力 硬度 拟合函数 硬度测量值 

分 类 号：TB302[一般工业技术—材料科学与工程]