叶片式秸秆抛送装置功耗分析与参数优化  

Power consumption and parameter optimization of stalk impeller blowers

作　　者：翟之平[1] 高搏[1] 杨忠义[1] 吴雅梅[2] 

机构地区：[1]内蒙古工业大学机械学院,呼和浩特010051 [2]中国农业机械化科学研究院呼和浩特分院,呼和浩特010020

出　　处：《农业工程学报》2013年第10期26-33,共8页Transactions of the Chinese Society of Agricultural Engineering

基　　金：国家自然科学基金资助项目(51165025)

摘　　要：为了降低叶片式抛送装置功耗、提高抛送效率,该文采用理论分析与试验研究相结合的方法建立了考虑气流影响的、适合各种叶片倾角的叶片式抛送装置功耗数学模型,并利用虚拟样机进行优化,以抛送功耗最小为目标函数,对抛送装置结构参数、运动参数进行参数化分析。结果表明,叶轮外径700mm、转速650～2000r/min时,采用径向叶片、转速为650r/min时比功耗最小。通过参数化分析得到不同工况时叶片式抛送装置结构参数与运动参数的最佳配置,为实际叶片式抛送装置的设计生产提供较精确的理论依据,并对节能降耗有着重要的现实意义。The impeller blower is widely used in various forage harvesters, such as crop straw choppers, rubbing, and breaking machines, to convey materials because of its simplicity, reliability, easy maintenance and adjustment, high capacity and low manufacturing cost. However, some undesired problems such as high power consumption, low throwing/blowing efficiency and high clogging probability also exist in the process of throwing/blowing the materials. In order to reduce the power consumption of the impeller blower and increase its blowing efficiency, the theoretical analyzing method was used to establish the mathematical models of the power consumption, firstly based on considering the airflow, which is suitable for forward-slant, backward-slant and radial paddle. The power consumption includes two parts. One part is the energy required to accelerate the materials that will obtain kinetic energy by means of the mechanical centrifugal force when the paddle rotates at high speed. The other part is the energy that accelerates the airflow in the impeller blower and helps the materials conveying under the condition of high rotating speed of the paddle. The first power consumption is related to the material-threw angle, namely, the rotation angle of the paddle in the course of hitting, carrying and throwing out of the material. When the material-threw angle is in the range from approximately 60°to 130°, all materials are thrown out of the housing under the condition of low energy consumption, high throwing/blowing efficiency and low clogging probability. However, when the material-threw angle is less than 60° or more than 130°, few materials are thrown out of the housing directly. Most of the materials will hit the housing, which causes most of the energy lost under the hitting energy E4c and a frictional energy E4f. Through validation by using the test data of the corn stalk, it shows that the computing power consumption by using this mathematical model of the power consumption agrees well with the measured data by multi

关 键 词：农业机械 优化 试验 叶片式抛送装置 功耗 

分 类 号：TH232[机械工程—机械制造及自动化]