Control of Macrosegregation Behavior by Applying Final Electromagnetic Stirring for Continuously Cast High Carbon Steel Billet  被引量:10

Control of Macrosegregation Behavior by Applying Final Electromagnetic Stirring for Continuously Cast High Carbon Steel Billet

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作  者:XIAO Chao ZHANG Jiong-ming LUO Yan-zhao WEI Xiao-dong WU Lian WANG Shun-xi 

机构地区:[1]State Key Laboratory of Advanced Metallurgy,University of Science and Technology Beijing [2]School of Metallurgical and Ecological Engineering,University of Science and Technology Beijing

出  处:《Journal of Iron and Steel Research International》2013年第11期13-20,共8页

基  金:Sponsored by National Natural Science Foundation of China(51174024)

摘  要:Solidification behavior of continuously cast high carbon steel billets was investigated with an objective of producing high quality billets by determining the optimum final electromagnetic stirring (F-EMS) parameters. Char- acteristics of centerline segregation were analyzed for lots of billet samples collected from the plant through obtaining the carbon concentrations of drill chips, which were correlated with the operating parameters of the caster and stir- rers, but a problem occurred that segregation control results of trial billets with the same casting and stirring param- eters often have drastic fluctuations. An attempt was made to find out the induced reasons of this problem by meas uring the electromagnetic torque, analyzing the secondary dendrite arm spacing (SDAS) and the corresponding cool- ing rate of the typical specimens, and observing the longitudinal profile of etched billet samples. Then a simple dy- namic secondary cooling model was developed based on the solidified shell thickness control mode, by which the maximum carbon segregation index was reduced effectively, and thus the segregation fluctuation problem was basi- cally solved. Finally, the most favourable stirring parameters were determined as the casting speed of 1.65 m/rain, the liquid core thickness of 40 mm, stirring current of 360 A and frequency of 12 Hz.Solidification behavior of continuously cast high carbon steel billets was investigated with an objective of producing high quality billets by determining the optimum final electromagnetic stirring (F-EMS) parameters. Char- acteristics of centerline segregation were analyzed for lots of billet samples collected from the plant through obtaining the carbon concentrations of drill chips, which were correlated with the operating parameters of the caster and stir- rers, but a problem occurred that segregation control results of trial billets with the same casting and stirring param- eters often have drastic fluctuations. An attempt was made to find out the induced reasons of this problem by meas uring the electromagnetic torque, analyzing the secondary dendrite arm spacing (SDAS) and the corresponding cool- ing rate of the typical specimens, and observing the longitudinal profile of etched billet samples. Then a simple dy- namic secondary cooling model was developed based on the solidified shell thickness control mode, by which the maximum carbon segregation index was reduced effectively, and thus the segregation fluctuation problem was basi- cally solved. Finally, the most favourable stirring parameters were determined as the casting speed of 1.65 m/rain, the liquid core thickness of 40 mm, stirring current of 360 A and frequency of 12 Hz.

关 键 词:F-EMS carbon segregation index SDAS cooling rate stirring parameter 

分 类 号:TF777.2[冶金工程—钢铁冶金]

 

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