基于AnyCasting的齿轮泵壳体金属型铸造工艺优化  

Optimization of Permanent Mold Casting Process for Gear Pump Shell Based on AnyCasting Software

作　　者：庞尔楠[1] 李世嘉[1] 闫庆斌[1] 王月琴[1] 

机构地区：[1]山西机电职业技术学院,山西长治046011

出　　处：《铸造设备与工艺》2014年第3期18-19,35,共3页Foundry Equipment & Technology

基　　金：2013年山西省高等学校教学改革项目;项目编号:JG2013027

摘　　要：利用AnyCasting软件对铸件原工艺方案的充型和凝固过程进行数值模拟,模拟结果表明内浇口充型速度为60 cm/s时,金属液充型平稳,但内浇口附近局部过热;内浇口充型速度为100 cm/s时,金属液有紊流产生,但内浇口附近局部过热消失。实际生产中给出以下改进措施:1)采用先慢后快的充型速度;2)在凝固阶段金属芯通水冷却。采用新的铸造工艺方案后,铸件内部缺陷基本消失。The filling and solidification process of the previous processi was simulated using AnyCasting software.The simulation results showed that liquid alloy run smoothly at the velocity of 60 cm/s,the place of the casting close to ingate was the hot spot.There was surface turbulence at the filling velocity of 100 cm/s,the hot spot was eliminate.The improving measures included：1）the casting formed at the velocity from 60 cm/s to 100 cm/s,2）the metal cores were cooled by water at the end of pouring.The inner defects of the casting were eliminated when adopting the new process.

关 键 词：金属型铸造 数值模拟 工艺优化 ANYCASTING 

分 类 号：TG292[金属学及工艺—铸造] TH325[机械工程—机械制造及自动化]