小型整秆式甘蔗收割机切割系统的改进与试验  

Improvement and experiment on cutting system of small whole-stalk sugarcane harvester

作　　者：麻芳兰[1] 韦荣发 范志达[1] 赵静[1] 

机构地区：[1]广西大学机械工程学院,南宁530004

出　　处：《农业工程学报》2014年第15期18-24,共7页Transactions of the Chinese Society of Agricultural Engineering

基　　金：广西工信委项目(桂工信投资[2013]258号);广西制造系统与先进制造技术重点实验室科研项目(13-051-09S02)

摘　　要：针对小型整秆式甘蔗收割机工作时破头率高,容易堵塞等缺陷,该文对原样机切割系统的切割输送装置、布局和提升方式等进行了改进,在原样机切割系统前增加一个辅助喂入辊。对改进样机刀盘的振动测试结果表明:改进后切割装置动态刚性得到提高,刀盘振动小。田间对比试验表明:改进后甘蔗宿根破头率由原来的15.9%降低为4.7%,蔗茎合格率由原来的51.0%提高到82.5%,喂入量由原来1.129 kg/s提高到1.894 kg/s。该文可为整秆式小型甘蔗收获机的机械设计提供参考。The cutting system is the key component of small whole-stalk sugarcane harvester and it is located in front of the machine. Whether it can convey the sugarcane smoothly into the next process or not after cutting is directly related to the working performance of the machine. Currently the main problems of the original prototype include serious blocking, lower cutting quality, less efficiency and higher impurity during harvesting, which seriously hinder the application of the harvester. In order to improve cutting quality and to reduce the sugar stalks loss under the premise of low stool damage rate, some technical improvements were taken. The cutting device, layout and lifting way of the cutting system of the original machine were modified, and an aggressive knock-down roller was added in frond of the cutting system. Screw mechanism with rubber was added to the base-cutter. It can enhance the friction coefficient between sugarcane and transport mechanism, which is helpful for sugarcane entering the feeding roller. Theoretical analysis indicated that the amplitude of the blades was lower if the cutting system was located in middle of the machine than that in frond of the machine. So the cutting system was moved from ahead to middle of the wheels. The original lifting way of the cutting system was vertical, it is not fit for high plots, so it was replaced by revolving round its back-end. By installing an aggressive knock-down roller in frond of the cutting system, it can improve the feeding speed of sugarcane and reduce the amount of overlap sugarcane. The modified prototype was made based on the technical improvement and vibration test was studied. Experiment results showed that the amplitude of the blades was smaller, the stool damage rate was lower. Contrast tests were carried out in the field and the results showed that the new cutting system can improve the feeding ability and decrease the probability of blockage during harvesting. The best cutting quality could be obtained under the condition that the speed o

关 键 词：甘蔗 收割机 试验 切割系统 破头率 

分 类 号：S225.53[农业科学—农业机械化工程]