微棱镜反光阵列超声振动刨削试验研究  

Experimental Research on the Ultrasonic Vibration Planing Micro Prism Reflective Array

作　　者：高贾顺[1] 陈亚洲[1] 皮钧[1] 杨光[1] 

机构地区：[1]集美大学机械与能源工程学院,福建厦门361000

出　　处：《组合机床与自动化加工技术》2014年第11期6-10,共5页Modular Machine Tool & Automatic Manufacturing Technique

基　　金：国家自然科学基金资助项目(51175225);福建省科技计划项目(2013H0031)

摘　　要：通过超声振动刨削加工微棱镜阵列的正交试验,分析了刀具材料、刀具工作前角、切削速度、第三次切削深度对微棱镜阵列表面质量和刀具寿命的影响。结果表明:刀具材料是试验指标粗糙度Ra、V形槽夹角β、加工后刀尖圆弧半径R的第一影响因素;第三次切削深度ap是磨损量NB的第一影响因素;切削速度v是四个试验指标的第二影响因素;当刀具材料选用PCD,刀具前角为-3.8°,切削速度为900mm/min,第三次切深为2μm时,微棱镜阵列表面加工质量好,刀具寿命高。This study aims to analysis of the influence of tool material ,tool front angle , cutting speed and the third cutting depth on the micro prism array surface quality and tool life, obtain the orthogonal test of mi-cro prism-array was machined by ultrasonic vibration planing. The results show that tool material is the first factor of surface roughness, Angle of V-groove, the knifepoint radius after processing. The third cutting depth is the first factor of wear. The cutting speed is the second factors of four experimental indexes. If the tool material is PCD, the tool rake angle is -3. 8 °, cutting speed is 900mm/min and cutting depth of third times is 2μm, then the good surface quality and high tool life in micro prism-array can be achieved.

关 键 词：超声振动 刨削 微棱镜阵列 正交试验 

分 类 号：TH122[机械工程—机械设计及理论] TG663[金属学及工艺—金属切削加工及机床]