Optimizing Heavy-duty Anticorrosive Performances of Coating Films Formed by Acrylate-vinylidene Chloride Copolymer Latexes through Twice-painting Technique  

作　　者：Ce Fu Tong-xian Zhang Cheng-qi Ji Fa Cheng Wen-zhu Cui 陈宇 

机构地区：[1]Department of Chemistry, School of Sciences, Tianjin University, and Collaborative Innovation Center of Chemical Science and Engineering (Tianjin) [2]Jin Tian New Material Co., Ltd. [3]COSCO Kansai Paint & Chemicals Co., Ltd.

出　　处：《Chinese Journal of Polymer Science》2015年第1期14-22,共9页高分子科学（英文版）

基　　金：financially supported by the Program for New Century Excellent Talents in Universities;the National Natural Science Foundation of China(No.21074088)

摘　　要：Twice-painting technique was adopted to prepare heavy-duty anticorrosive coating films formed by aqueous latexes of copolymers of vinylidene chloride（VDC） with an acrylate, namely methyl acrylate（MA）, ethyl acrylate（EA）, butyl acrylate（BA） or 2-ethylhexyl acrylate（EHA）. Harsh salt-spray corrosion tests demonstrated that the optimized twicepainting technique was that the acidic latex solution was adjusted to p H 5-6 for the first painting, while it was utilized directly for the second painting. The test of 600 h of harsh salt-spray corrosion showed that MA-VDC85 coating could protect the steel excellently, whereas the other acrylate-VDC coatings with 75%-90% VDC content could not protect the steel so effectively. Further corrosion test showed that（1） MA-VDC85 coating protected steel from loss of metallic luster for at least 1000 h of salt-spray corrosion;（2） adhesion of MA-VDC85 coating to steel was excellent for at least 800 h of saltspray corrosion, but became very poor after 1000 h. Differential scanning calorimetry, thermogravimetric analysis, X-ray photoelectron spectroscopy and Fourier-transform infrared spectroscopy were used to evaluate the corroded MA-VDC85 film.Twice-painting technique was adopted to prepare heavy-duty anticorrosive coating films formed by aqueous latexes of copolymers of vinylidene chloride（VDC） with an acrylate, namely methyl acrylate（MA）, ethyl acrylate（EA）, butyl acrylate（BA） or 2-ethylhexyl acrylate（EHA）. Harsh salt-spray corrosion tests demonstrated that the optimized twicepainting technique was that the acidic latex solution was adjusted to p H 5-6 for the first painting, while it was utilized directly for the second painting. The test of 600 h of harsh salt-spray corrosion showed that MA-VDC85 coating could protect the steel excellently, whereas the other acrylate-VDC coatings with 75%-90% VDC content could not protect the steel so effectively. Further corrosion test showed that（1） MA-VDC85 coating protected steel from loss of metallic luster for at least 1000 h of salt-spray corrosion;（2） adhesion of MA-VDC85 coating to steel was excellent for at least 800 h of saltspray corrosion, but became very poor after 1000 h. Differential scanning calorimetry, thermogravimetric analysis, X-ray photoelectron spectroscopy and Fourier-transform infrared spectroscopy were used to evaluate the corroded MA-VDC85 film.

关 键 词：Anticorrosion Coatings Vinylidene chloride Emulsion polymerization Acrylates. 

分 类 号：TQ637[化学工程—精细化工]