考虑流固耦合钻井液冲蚀引起的钻柱失效分析  

Analysis of drillstring failure caused by fluid erosion considering fluid / structure interaction

作　　者：田家林[1,2] 杨志[1] 付传红 杨琳[1] 李友[1] 朱永豪[1] 

机构地区：[1]西南石油大学机电工程学院,四川成都610500 [2]西南交通大学机械工程学院,四川成都610031

出　　处：《中国海上油气》2015年第2期73-77,86,共6页China Offshore Oil and Gas

基　　金：国家自然科学基金(编号:51074202;11102173);石油天然气装备教育部重点实验室(西南石油大学)项目(编号:OGE10);四川省教育厅成果转化重大培育项目(编号:12ZZ003)部分研究成果

摘　　要：基于钻柱与钻井液耦合影响因素分析,建立了钻柱失效模型,利用流固耦合和钻柱振动的基本理论对钻柱的振动频率和振动速度进行了求解,分析了钻井液密度、流速、流动应力以及钻柱的振动频率和速度对钻柱失效的影响,在此基础上利用冲蚀理论对钻柱的失效进行研究得到了钻井液对钻柱的冲蚀磨损量以及最大冲蚀角度。根据算例参数设计了对应的室内实验,并将算例分析结果与实验结果进行对比,验证了本文所建的钻柱失效模型的正确性,结果表明考虑流固耦合钻井液对钻柱的冲蚀磨损量要远大于未考虑流固耦合钻井液对钻柱的冲蚀磨损量;层流状态下钻井液引起钻柱失效所发生的最大冲蚀角与钻井液和钻柱之间是否进行流固耦合无关。工程应用实例表明,本文研究结果可以较好地指导钻井作业实践,对于减少钻柱失效和降低钻井成本具有一定的参考意义。On the basis of the analysis of the influencing factors in the fluid / structure interaction,a model of drillstring failure was established. By solving the equations based on the fluid / structure interaction and drillstring vibration theories,the vibration frequency and velocity of drillstring were obtained,and effects of the fluid density,flow rate,flow stress,and the vibration frequency and velocity of the drillstring on the drillstring failure were analyzed. Moreover,the drillstring failure phenomenon was studied using erosion theory,resulting in the erosion masses and the maximum erosion angle. The corresponding laboratory experiment was designed according to the factors of numerical examples. The comparison between analysis results of numerical examples and the experimental results proves the model established in this paper to be correct. The results show that the erosion masses of drillstring considering the fluid / structure interaction are much greater than that without considering the interaction; under laminar flow,the maximum erosion angle had the same value whether the fluid / structure interaction was considered or not. Field application cases show that the conclusions of this study can guide the drilling operation and have certain theoretical reference significance for reducing the drillstring failure and lowering the cost of well drilling.

关 键 词：流固耦合 钻井液冲蚀 钻柱失效 冲蚀磨损量 最大冲蚀角 

分 类 号：TE921.2[石油与天然气工程—石油机械设备]