标准四驱水田自走底盘转向驱动桥设计与工程结构分析  

Design and engineering structure analysis on paddy-field chassis steering drive axle with standard all-wheel-drive

作　　者：刘宏新[1] 郑利双 徐高伟[1] 王晨[1] 

机构地区：[1]东北农业大学工程学院,哈尔滨150030

出　　处：《农业工程学报》2015年第8期54-60,共7页Transactions of the Chinese Society of Agricultural Engineering

基　　金：黑龙江省博士后科研启动基金(LBH-Q14024);公益性行业(农业)科研专项(201303011)

摘　　要：为通过标准四轮驱动形式提高水田自走底盘的通过性,设计了一种转向驱动桥,因其壳体结构及受力非常复杂,为保证在设计过程中精确控制刚度和强度,利用CATIA有限元分析模块,在桥壳3D图形上建立了各组成壳段间具有联接关系和力传递特性的车轿装配体有限元分析模型,并根据底盘工况特点及力学分析的数据划分特征区域、施加约束及载荷边界条件,计算出车桥的变形和应力分别为0.218 mm、121 MPa,结合进一步的实物样机测试表明,该种结构铝制车桥的刚度与强度满足设计要求及相关行业标准。该文为以轻量化和高通过性为目标而采用的标准四驱形式的底盘进入性能验证阶段提供指导,也为类似具有复杂结构及复杂受力机构的设计提供参考。In the main grain crop production in China, comprehensive mechanization level for paddy field is the lowest. At the same time, there exists the“bottleneck”problem of“bottleneck”problem such as rice planting mechanization. In the case of transplanter, although we have grasped the core technology of key components, overall machinery can not be popularized and applied due to lack of the support of cost-effective chassis. At present, in Chinese market, most of chassis are imported from Japan and South Korea, which widely use hydraulic transmission and variable speed technology. Because paddy planting operation has the characteristics of stable load and constant speed, using hydraulic transmission and continuous variable device causes low efficiency and has no much practical significance, and meanwhile, the demand for the power increases from 9 to 13 and even 15 kw. Northeast Agricultural University has designed a standard all-wheel drive light paddy self-propelled chassis with diesel-power and mechanical transmission for this situation, whose most prominent shape feature is that four wheels have same size and the front axle is different from any existing paddy field chassis structure. The chassis has the advantages of high transmission efficiency, large torque reserve, anti-sink capacity, dynamic stabilization, and good performance of crossing the earth bank between the paddy fields. As a transmission part, steering drive axle not only is a carrier installed, but also needs to bear the weight of chassis and the effect of impulsive load, and have the function of deflection wheel, and hence its structure is more complex than the traditional shell. The operating environment of paddy field chassis is harsher than general vehicle, which has stricter requirement of sludge, subsidence, bank and over load on axle. So, engineering analysis of structural design process is particularly important, however, conventional theoretical analysis and calculation method can not accurately control the stiffness and strength in th

关 键 词：农业机械 有限元法 设计 水田底盘 标准四驱 转向驱动桥 结构分析 

分 类 号：S220.2[农业科学—农业机械化工程] TH123[农业科学—农业工程]