玉米秸秆粉料单模孔致密成型过程离散元模拟  

Extrusion process of corn stalk powder in single orifice die processing based on discrete element method

作　　者：李永奎[1] 孙月铢 白雪卫[1] 

机构地区：[1]沈阳农业大学工程学院,沈阳110866

出　　处：《农业工程学报》2015年第20期212-217,共6页Transactions of the Chinese Society of Agricultural Engineering

基　　金：国家自然科学基金资助项目(51405311)

摘　　要：为模拟粉碎后的玉米秸秆在单向受压状态下的力学行为,参照实际单模孔致密成型实验,建立了基于软球模型的秸秆粉料颗粒体系三维离散元模型,其约束边界条件与成型实验几何边界形态及尺寸一致。进行模拟分析时,颗粒接触模型的力学特性参数,如颗粒间法向刚度系数kn,切向刚度系数ks及摩擦系数μ,利用离散元模拟程序调试得出参数取值范围。将模拟得到的结果与实验测试数据进行比对与假设检验验证,结果显示数据一致性较好。得出离散元模拟时颗粒间力学特性参数最佳取值范围,分别为法向刚度系数（1.2~1.8）×104 N/m,切向刚度系数（0.8~1.3）×104 N/m,摩擦系数0.10~0.12。通过分析不同压缩位移、不同孔径以及不同锥角下的压缩与应力松弛曲线,建议成型模具孔径Φd=8 mm,锥角θ=45°,且应尽量增大压缩位移以防止秸秆成型块发生松散。离散单元法为研究玉米秸秆粉料致密过程力学行为提供了一种有效的分析手段。Mechanical behavior in the densification of biomass material is closely related to pellet quality. In order to explore the forming mechanism of typical biomass material from loose state to consolidation, the discrete element method（DEM） was introduced to investigate the movement and interaction of the milled corn stalk particles in the compacting process, and the verification experiments were carried out to test the effectiveness of the DEM simulation in this study. Firstly, the three-dimensional（3D） particle contact model of corn stalk powder based on the soft-sphere model of DEM was established, and the constraining walls in DEM model were completely consistent with the compressing cavity boundary conditions in geometric shape and dimension of experimental tests conducted in December, 2014; the loading speed in simulation was also set as the same value as the DEM model. Secondly, the diameter range of simulated particles was configured to 0.4-1.0 mm in accordance to the particle size distribution acquired through the screening experiment and calculation, and the generated particles were fully filled into the whole cavity at the original state before the compressing force was loaded. The mechanical parameters of the particles, such as normal stiffness, shear stiffness and friction coefficient between the 2 contact particles, were set to the values generated at random in specific range which was determined according to compacting experimental data. Thirdly, the comparison of compression stress relaxation data between tests and simulation was carried out and the validity of the simulation was verified by the hypothesis test. It was found that the force data with time from the hypothesis tests and DEM simulation followed the similar tendency, and the absolute error was not higher than 100 N in both initial loading stage and 20 seconds after stress relaxation. In the first 20 seconds of stress relaxation course, the values of absolute error were obviously higher than other time quantum. The consistency of th

关 键 词：作物 离散单元法 模型 玉米秸秆粉料 压缩成型 软球模型 成型模具 

分 类 号：S216.2[农业科学—农业机械化工程]