滤棒装盒机上料整理机构的设计与应用  

Design and Application of Loading and Collating Mechanism in Filter Rod Case Filling Machine

作　　者：倪敏[1] 黄彪[1] 

机构地区：[1]南通烟滤嘴有限责任公司

出　　处：《烟草科技》2015年第12期87-91,共5页Tobacco Science & Technology

摘　　要：为解决滤棒装盒机生产过程中存在的操作复杂、计量不准确等问题,基于伺服精密驱动技术研制了一种新型滤棒上料整理机构。该机构由侧挡板、活动式托板组成一个能容纳整盒滤棒的渐沉式储棒仓,通过两个伺服电机分别驱动托板及支架垂直移动上料,配合侧面小锤敲击振动使储棒仓内滤棒有序排列,实现了滤棒先在储棒仓内装填整理,然后整盒推进空纸盒的功能。采用新型上料整理机构对HCF80型滤棒装盒机进行改进试验,结果表明:该机构可以精确控制滤棒整理动作,滤棒排列整齐有序。在不改变原机生产能力情况下,滤棒装支精度达(4 000±5)支/盒,优于YJ36型滤棒装盒机的精度标准,能够满足行业生产标准要求,有效提升了滤棒产品自动化物流系统的生产效率。In order to simplify the operation and improve the metering accuracy of filter rod case filling machine, a new filter rod loading and collating mechanism was developed based on precise servo drive technology, wherein lateral plates and a movable bottom plate defined a filter rod chamber for accommodating the filter rods for a whole case, two servo motors moved the bottom plate and its bracket downward to receive input filter rods helped by the knockers on the lateral plates, the rods were collated and orderly arranged in the chamber. Finally, the whole stack of filter rods was pushed into and filled an empty case all at once. HCF80 case filling machine was retrofitted with the new loading and collating mechanism, the testing results showed that the mechanism could accurately control the action of collator and the rods were arranged orderly. At the original throughput of the machine, the number of filter rod per case ranged between 4 000±5 rods, which was better than that of YJ36 filter rod case filling machine and met the requirements of industrial production standards. The efficiency of automatic filter rod logistic system is effectively promoted.

关 键 词：滤棒装盒机 纸盒 储棒仓 上料整理机构 装支精度 

分 类 号：TS457[农业科学—烟草工业]