板材充液热成形工艺成形极限预测研究  

Prediction on forming limit in hot/warm sheet hydroforming process

作　　者：蔡高参[1,2] 周晓军[2] 陆建江 郎利辉[3] 刘康宁[3] 

机构地区：[1]杰牌控股集团有限公司,浙江杭州311223 [2]浙江大学机械工程学院,浙江杭州310028 [3]北京航空航天大学机械工程及自动化学院,北京100191

出　　处：《锻压技术》2016年第4期36-41,共6页Forging & Stamping Technology

基　　金：国家重大基础研究项目(613152-06)

摘　　要：为了对充液热成形工艺下的金属板材成形极限进行预测研究,采用长轴直径为Φ100 mm,短轴直径分别为Φ100,Φ90,Φ80,Φ60和Φ40 mm的椭圆形胀形模具,在4个不同温度梯度为300℃,210℃,150℃和RT(常温),两个不同压力率0.0045和0.045 MPa·s-1条件下进行铝合金板材热态胀形试验。利用相关极限应变计算公式,对试验数据进行计算和整理,标绘出了试验材料拉-拉变形区的成形极限曲线。结合二次多项式曲线拟合方法,计算出了拟合函数中的材料常数,建立了可用于预测金属材料成形极限、标绘材料成形极限曲线(拉-拉变形区)、指导金属板材热态胀形试验的板材成形极限预测模型方程。In order to predict the forming limit in wamJhot sheet hydroforming, the warm/hot sheet hydrobulging test of aluminum alloy sheets were carried out by elliptic bulging die with the long shaft diameter Ф100 mm, short axis diameters Ф100, Ф90, Ф80, Ф60和Ф40 mm respectively under the conditions of four different temperatures at 300,210, 150 ℃ RT （ room temperature） and two different pressure rates at 0. 0045, 0. 045 MPa . s^ （-1）. The experimental data were calculated and collated, and the forming limit curves （FLCS） in tensile-tensile stress deformation zone were obtained by the correlation formula of ultimate strain. Combined with the quadratic polynomial curve fitting method, material constants of fitting function were calculated, and a prediction model equation was established to predict met- al forming limits, plot forming limit curves （in tensile-tensile stress deformation zone）, and give a guidance to warm/hot sheet metal hydrobulging test.

关 键 词：板材充液热成形 成形极限 压力率 预测模型 

分 类 号：TG306[金属学及工艺—金属压力加工]