高功率密度电机三维温度场计算及导热优化研究  

Study on the Optimization of Thermal Conductivity and 3D Temperature Filed Calculation for the High Power Density Motor

作　　者：李立毅[1] 张江鹏[1] 闫海媛[2] 于吉坤[1] 

机构地区：[1]哈尔滨工业大学电气工程及自动化学院,黑龙江省哈尔滨市150001 [2]中国运载火箭技术研究院,北京市丰台区100076

出　　处：《中国电机工程学报》2016年第13期3642-3650,3384,共9页Proceedings of the CSEE

基　　金：国家杰出青年科学基金(51225702);伺服驱动及电机测试规范;标准研究与测试平台(2012ZX04001051)~~

摘　　要：短时工作制高功率密度永磁电机具有工作电密高、电枢绕组发热大、温升高的特点。对电机的三维温度场计算尤其是绕组端部温升的准确计算成为高功率密度电机设计的重要部分。该文对高功率密度电机的损耗进行了准确计算,着重分析端部绕组的电阻和铜损耗。在电机的三维温度场计算模型中对端部绕组进行了分层等效,计算和实验结果表明分层等效模型能够提高绕组温升计算的准确性。为降低高功率密度电机中电枢绕组的温升水平,对电机端部绕组进行导热优化,减小了端部绕组的传热热阻,电枢绕组的最高温升从80℃降至69℃。最后通过样机实验验证了理论计算的正确性。The short-time duty permanent magnet motor with high power density has the characteristics of high current density and high temperature rise of armature winding. The accurate calculation of the 3D temperature field is huge important to the design of high power density motor. Firstly, the loss of high power density motor was calculated carefully, and the resistance and copper loss of end winding were also analyzed especially. Secondly, in the calculation model of the 3D temperature field, a layered equivalent model of the armature-winding end was defined and the experimental results show that the layered equivalent model can improve the accuracy of the winding temperature calculation. Thirdly, in order to reduce the winding-temperature rise of high power density motor, we chose a technique for optimizing the heat conduction of the winding end, which can reduce the thermal resistance between the winding end and the housing. Then the highest temperature of winding dropped from 80 degrees to 69 degrees on the Celsius scale. Finally, the correctness of the theoretical calculation is verified by the prototype experiments.

关 键 词：永磁同步电机 高功率密度 三维温度场 分层模型 导热优化 

分 类 号：TM341[电气工程—电机]