基于价值工程的零件加工工序改进与应用  

Improvement and application of part machining process based on VE( value engineering)

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作  者:赵文波[1] 李英杰[1] 

机构地区:[1]山东建筑大学机电工程学院,山东济南250101

出  处:《山东建筑大学学报》2016年第3期270-275,共6页Journal of Shandong Jianzhu University

摘  要:在生产中,部分产品存在着量大面广、工序繁琐、工艺复杂、原材料和能源消耗高、质量难于保证等问题,可运用价值工程进行技术攻关及技术改造。文章基于价值工程理论对汽车传动轴万向节叉的质量现状进行工艺论证及改进,针对传动轴产品质量和整车性能问题,采用强制确定法对影响万向节叉质量的因素进行了改进对象的选择,万向节功能分析及评价,提出了三种工艺改进方案,对方案用优缺点比较法进行概略评价及可行性详细评价,确定最终可行方案;基于价值工程的选定方案在生产中实施后使万向节叉成为稳定的合格品,在产品质量、技术管理及经济效益等方面都取得了较好的效果。The article, based on the theory of value engineering (i. e. the total cost, the lowest in order to reliably achieve product or operation necessary function), demonstrates on the status quo of the automobile drive shaft universal joint fork and improve. Quality status of automobile drive shaft universal joint fork is demonstrated and improved based on value engineering theory in the article. By using the forced decision method, the factors of affecting the quality of universal joint fork in improving object selection, universal joint function analysis and functional evaluation for transmission shaft product quality and vehicle performance issues are explored. The selected functions improve extensive argumentation, put forward three kinds of process improvement scheme, the scheme with the advantages and disadvantages of the comparative method of outline evaluation and detailed feasibility evaluation and determine the final feasible scheme. Through the research on the application of value engineering in the production practice, the paper explores the production in large quantity and wide, process cumbersome, complex process, difficult to guarantee the quality of the parts, the use of value engineering technology research and technological transformation. The results show that the selected scheme based on the value engineering in the production makes the implementation of the universal joint become stable qualified product, in terms of the quality of the products, technology management and economic benefits have achieved good results.

关 键 词:价值工程 万向节叉 工序改进 方案评价 

分 类 号:TH186[机械工程—机械制造及自动化]

 

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