Simulation of stray grain formation in Ni-base single crystal turbine blades fabricated by HRS and LMC techniques  

作　　者：Ya-feng Li Lin Liu Tai-wen Huang Miao Huo Jun-sheng He Jun Zhang Heng-zhi Fu 

机构地区：[1]State Key Laboratory of Solidification Processing,Northwestern Polytechnical University,Xi'an 710072,China

出　　处：《China Foundry》2017年第2期75-79,共5页中国铸造（英文版）

基　　金：financially supported by the National Key Research and Development Program(2016YFB0701405);the National 973 Program(2011CB610406);National 863 Project(2012AA03A511);the National Natural Science Foundation of China(51171151,51331005,51501151,51631008);the Natural Science Foundation of Shaanxi Province(2014JM6227);the Aeronautical Science Foundation of China(2015ZE53059);the Fund of the State Key Laboratory of Solidification Processing in NWPU(SKLSP201411)

摘　　要：The simulation models of the thermal and macrostructural evolutions during directional solidification of Ni-base single crystal(SX) turbine blades under high rate solidification(HRS) and liquid metal cooling(LMC) have been constructed using Pro CAST software, coupled with a 3D Cellular Automaton Finite Element(CAFE) model. The models were used to investigate the tendencies of stray grain(SG) formation in the platform region of turbine blades fabricated by HRS and LMC techniques. The results reveal that the LMC technique can prohibit SG formation by smoothing the concaved isotherm and in turn alleviating the undercooling in the platform ends to let the dendrites fill up the undercooled zone before SG nucleation. The simulation results agreed well with the experimental results, indicating that these models could be used to analyze the macrostructural evolution or to optimize process parameters to suppress SG formation. Using these models, the critical withdrawal rate for casting SX turbine blades without SG formation were determined to be around 75 μm·s^(-1) and 100 μm·s^(-1) for HRS and LMC respectively, suggesting that LMC can be used as an efficient technique in fabricating SX turbine blades without any SG defect formation.The simulation models of the thermal and macrostructural evolutions during directional solidification of Ni-base single crystal （SX） turbine blades under high rate solidification （HRS） and liquid metal cooling （LMC） have been constructed using ProCAST software, coupled with a 3D Cellular Automaton Finite Element （CAFE） model. The models were used to investigate the tendencies of stray grain （SG） formation in the platform region of turbine blades fabricated by HRS and LMC techniques. The results reveal that the LMC technique can prohibit SG formation by smoothing the concaved isotherm and in turn alleviating the undercooling in the platform ends to let the dendrites fill up the undercooled zone before SG nucleation. The simulation results agreed well with the experimental results, indicating that these models could be used to analyze the macrostructural evolution or to optimize process parameters to suppress SG formation. Using these models, the critical withdrawal rate for casting SX turbine blades without SG formation were determined to be around 75μm·s^-1 and 100μm·s^-1 for HRS and LMC respectively, suggesting that LMC can be used as an efficient technique in fabricating SX turbine blades without any SG defect formation.

关 键 词：thermal profile macrostructural evolution SIMULATION HRS LMC stray grain 

分 类 号：TG146.15[一般工业技术—材料科学与工程]