Interaction between Weibull parameters and mechanical strength reliability of industrial-scale water gas shift catalysts  

作　　者：Mozhgan Zakeri Abdolreza Samimi Mahdi Shafiee Afarani Alireza Salehirad 

机构地区：[1]Department of Chemical Engineering, Faculty of Engineering, University of Sistan and Baluchestan, Zahedan, lran [2]Department of Materials Engineering, Faculty of Engineering, University of Sistan and Baluchestan, Zahedan, lran [3]Department of Chemical Technologies, Iranian Research Organization for Science and Technology, Tehran, lran

出　　处：《Particuology》2017年第3期160-166,共7页颗粒学报（英文版）

摘　　要：A fundamental step in the production of an industrial catalyst is its crushing strength assessment. Limited literature exists in which the strength reliability of supported catalysts is investigated from production to their application in a reactor. In this work, cylindrical supports were prepared by pelletizing high poros- ity γ-alumina powder, and Cu-Znf/γ-Al2O3 catalysts were prepared by impregnation of the pelletized γ-alumina supports with an aqueous solution of copper and zinc nitrates. The support-forming variables, such as binder concentration, compaction pressure, calcination temperature, and drying procedure were investigated. The Weibull method was used to analyze the crushing strength data of the supports, and the fresh and used catalysts before and after the low-temperature water gas shift reaction. Support formation at a 50 wt% binder concentration, 1148 MPa compaction pressure, 500 ℃ calcination temperature, and rapid drying （100 ℃, 8 h） led to the maximum support mechanical reliability. The most reliable catalyst with respect to simultaneous appropriate catalytic performance and mechanical strength was prepared from a support with the lowest mean crushing strength （26.25 MPa）. This work illustrates the impor- tance of the Weibull modulus as a useful mechanical reliability index in manufacturing a supported solid catalyst.A fundamental step in the production of an industrial catalyst is its crushing strength assessment. Limited literature exists in which the strength reliability of supported catalysts is investigated from production to their application in a reactor. In this work, cylindrical supports were prepared by pelletizing high poros- ity γ-alumina powder, and Cu-Znf/γ-Al2O3 catalysts were prepared by impregnation of the pelletized γ-alumina supports with an aqueous solution of copper and zinc nitrates. The support-forming variables, such as binder concentration, compaction pressure, calcination temperature, and drying procedure were investigated. The Weibull method was used to analyze the crushing strength data of the supports, and the fresh and used catalysts before and after the low-temperature water gas shift reaction. Support formation at a 50 wt% binder concentration, 1148 MPa compaction pressure, 500 ℃ calcination temperature, and rapid drying （100 ℃, 8 h） led to the maximum support mechanical reliability. The most reliable catalyst with respect to simultaneous appropriate catalytic performance and mechanical strength was prepared from a support with the lowest mean crushing strength （26.25 MPa）. This work illustrates the impor- tance of the Weibull modulus as a useful mechanical reliability index in manufacturing a supported solid catalyst.

关 键 词：Pelletizing Crushing strength Weibull modulus Industrial catalyst Mechanical strength reliability 

分 类 号：O[理学]