扁挤压筒优化设计及疲劳蠕变分析  

Optimum structural design and fatigue analysis of flat container

作　　者：尹君[1] 成小乐[1,2] 胥光申[1] 屈银虎[1] 高小针 YIN Jun CHENG Xiaole XU Guangshen QU Yinhu(School of Mechanical and ElectricalEngineering,Xi＇an Polytechnic University,Xi＇an 710048,China State Key Laboratory of Extrusion and Forging of Metal Materials,China National Heavy Machinery Research Institute Co.Ltd, Xi＇an 710032,China)

机构地区：[1]西安工程大学机电工程学院,陕西西安710048 [2]中国重型机械研究院股份公司金属挤压与锻造装备技术国家重点实验室,陕西西安710032

出　　处：《西安工程大学学报》2017年第3期411-417,共7页Journal of Xi’an Polytechnic University

基　　金：国家“973计划”难变形合金挤压装备关键技术研究资助项目(2010CB736004)

摘　　要：针对扁挤压筒在周期性的高温、高压、高摩擦的严酷工况下工作,因几何形状的不完全对称造成应力分布极不均匀,容易开裂的问题,提出一种在扁挤压筒内衬上开通孔等效等壁厚的方式来减弱应力集中现象.由ANSYS有限元软件分析得出,与传统的扁筒设计结构相比,可使危险部位的工作应力降低12.1%.对优化后的扁挤压筒进行疲劳分析后可知,扁挤压筒累积使用系数为0.973 24<1,故优化设计后的扁挤压筒满足疲劳强度的要求.Under the severe working conditions of high temperature, high pressure and high friction, the stress distribution of flat container is very uneven and easy to crack. The structural optimum design of equivalent wall thickness by punching is investigated. The results of ANSYS finite element software show that the stress of the dangerous parts can be decreased by 12.1% compared with the traditional flat container. Then using the ANSYS finite element software, the fatigue life of new structure is analyzed, the cumulative coefficients is 0.973 24 〈1, that is to say, the new structure of flat container meets the requirements of fatigue strength.

关 键 词：扁挤压筒 ANSYS 疲劳分析 

分 类 号：TG375.43[金属学及工艺—金属压力加工]