Manufacturing Error Effects on Mechanical Properties and Dynamic Characteristics of Rotor Parts under High Acceleration  

作　　者：Mei-Hui Jia Cheng-Lin Wang Bin Ren 

机构地区：[1]School of Logistics,Beijing Wuzi University,Beijing 101149,China [2]School of Mechanical Engineering,Shijiazhuang Tiedao University,Shijiazhuang 050043,China

出　　处：《Chinese Journal of Mechanical Engineering》2017年第4期920-932,共13页中国机械工程学报（英文版）

基　　金：Supported by National Natural Science Foundation of China(Grant No.51205027);University Youth Fund of Beijing Wuzi University

摘　　要：Stress, strain and vibration characteristics of rotor parts should be changed significantly under high acceleration, manufacturing error is one of the most important reason. However, current research on this prob- lem has not been carried out. A rotor with an acceleration of 150,000 g is considered as the objective, the effects of manufacturing errors on rotor mechanical properties and dynamic characteristics are executed by the selection of the key affecting factors. Through the force balance equation of the rotor infinitesimal unit establishment, a theoretical model of stress calculation based on slice method is pro- posed and established, a formula for the rotor stress at any point derives. A finite element model （FEM） of rotor with holes is established with manufacturing errors. The chan- ges of the stresses and strains of a rotor in parallelism and symmetry errors are analyzed, which verify the validity of the theoretical model. The pre-stressing modal analysis is performed based on the aforementioned static analysis. The key dynamic characteristics are analyzed. The results demonstrated that, as the parallelism and symmetry errors increase, the equivalent stresses and strains of the rotor slowly increase linearly, the highest growth rate does not exceed 4%, the maximum change rate of natural frequency is 0.1%. The rotor vibration mode is not significantlyaffected. The FEM construction method of the rotor with manufacturing errors can be utilized for the quantitative research on rotor characteristics, which will assist in the active control of rotor component reliability under high acceleration.Stress, strain and vibration characteristics of rotor parts should be changed significantly under high acceleration, manufacturing error is one of the most important reason. However, current research on this prob- lem has not been carried out. A rotor with an acceleration of 150,000 g is considered as the objective, the effects of manufacturing errors on rotor mechanical properties and dynamic characteristics are executed by the selection of the key affecting factors. Through the force balance equation of the rotor infinitesimal unit establishment, a theoretical model of stress calculation based on slice method is pro- posed and established, a formula for the rotor stress at any point derives. A finite element model （FEM） of rotor with holes is established with manufacturing errors. The chan- ges of the stresses and strains of a rotor in parallelism and symmetry errors are analyzed, which verify the validity of the theoretical model. The pre-stressing modal analysis is performed based on the aforementioned static analysis. The key dynamic characteristics are analyzed. The results demonstrated that, as the parallelism and symmetry errors increase, the equivalent stresses and strains of the rotor slowly increase linearly, the highest growth rate does not exceed 4%, the maximum change rate of natural frequency is 0.1%. The rotor vibration mode is not significantlyaffected. The FEM construction method of the rotor with manufacturing errors can be utilized for the quantitative research on rotor characteristics, which will assist in the active control of rotor component reliability under high acceleration.

关 键 词：High acceleration ROTOR Manufacturingerror Stress and strain Dynamic characteristics 

分 类 号：TH161[机械工程—机械制造及自动化]