C800-BV包装机条盒纸胶点视觉检测系统的设计  

Design of visual detection system for glue points on carton blank for C800-BV cartoner

作　　者：蔡培良[1] 杨剑锋[1] 李明[1] 李志勇 吴煜泽 陈龙军[1] 白雪[1] CAI Peiliang YANG Jianfeng LI Ming LI Zhiyong WU Yuze CHEN Longjun BAI Xue(Qujing Cigarette Factory, HongyunHonghe Tobacco（Group） Co., Ltd., Qujing 655000, Yunnan, China Nanjing WIT Elcetronic Science ＆ Technology Co., Ltd., Nanjing 211112, China Tianjin Nankai High School, Tianjin 300100, China)

机构地区：[1]红云红河烟草(集团)有限责任公司曲靖卷烟厂 [2]南京文易特电子科技有限公司 [3]天津市南开中学,天津市南开区四马路22号300100

出　　处：《烟草科技》2017年第9期92-96,共5页Tobacco Science & Technology

基　　金：云南中烟工业有限责任公司科技项目"跑条;废烟支;烟末分时自动分离系统研究及开发"(2017GY06)

摘　　要：为解决C800-BV包装机在生产中因胶水质量、喷胶嘴堵塞、喷胶电磁阀故障等原因导致的条盒纸胶点缺失等问题,基于视觉检测技术设计了一种条盒纸胶点检测系统。该系统主要由微型高速工业相机及LED光源、智能检测模块、剔除装置、光纤高速传输模块、工控机等组成,将工业相机采集的胶点图像经数字化处理后与标准图像进行对比,对运行中的条盒纸胶点实现动态检测,自动剔除胶点缺失的不合格条烟。结果表明,改进后条盒纸胶点缺陷条烟剔除率≥99.9%,胶点缺失条烟数量由62.5条/d减少到7条/d,每台C800-BV包装机每年可节约条盒纸12 765张。该方法有效提高了条烟包装质量,降低了卷烟生产消耗。In C800-BV cartoner, glue quality variation, nozzle blocking and solenoid valve failure would interrupt glue application. Therefore, a system for detecting glue points on carton blanks was designed based on visual detection technology. The system was mainly composed of high-speed industrial micro-cameras, LED light sources, an intelligent detection module, a rejection device, a high-speed optical fiber transmission module and an industrial personal computer. After digitization, the images of glue points acquired by the industrial cameras were compared with the standard image to implement dynamic detection of the glue points on running carton blanks, and the cartons with glue point defects were rejected automatically. The results showed that after improvement, the rejection rate of cartons with glue point defects was higher than 99.9%, the amount of cartons with glue point defects decreased from 62.5 to 7 cartons per day, 12 765 carton blanks could be saved per year for one C800-BV cartoner. This system effectively promotes the quality of cigarette packaging and reduces material consumption in cigarette production.

关 键 词：C800-BV包装机 条盒纸 胶水 工业相机 视觉检测 

分 类 号：TS434[农业科学—烟草工业]