石油钻探用非平面聚晶金刚石复合片的开发  

Research of polycrystalline diamond compact having non-planar surfaces for oil drilling

作　　者：赵东鹏 马姗姗 牛同健 李思成 张春林 方海江 

机构地区：[1]河南四方达超硬材料股份有限公司,郑州450016

出　　处：《金刚石与磨料磨具工程》2017年第6期49-52,共4页Diamond & Abrasives Engineering

摘　　要：采用国产铰链式六面顶压机,通过高温高压(HPHT)合成工艺及后续加工获得石油钻探用非平面聚晶金刚石复合片,包括三刃齿、四刃齿及五刃齿的,同时考察刃齿与垂直方向夹角对三刃齿、四刃齿及五刃齿复合片性能的影响。实验室检测结果表明:刃齿与垂直方向夹角呈90°的三刃齿、四刃齿及五刃齿与屋脊齿在耐磨性、磨削载荷力及抗疲劳冲击性方面基本保持不变;相较平面齿,屋脊齿90°耐磨性、抗疲劳冲击性分别提高约58.6%、51.8%,磨削载荷力降低41.9%。当三刃齿、四刃齿及五刃齿的刃齿与垂直方向夹角呈99°时,相较于夹角呈90°时,在耐磨性及磨削载荷力保持一致的条件下,屋脊齿99°抗疲劳冲击性平均提高约30%;而相较于平面齿,抗疲劳冲击性平均提高约95.7%。Utilizing domestic hinge-type cubic press,the un-planar surfaces polycrystalline diamond compacts used in oil drilling were synthesized under high temperature,high pressure and subsequent processing conditions,including 3-ridge,4-ridge and 5-ridge cutters.Meanwhile,the influences of cutting edge and vertical direction angle on the performances of 3-ridge,4-ridge and 5-ridge cutters were investigated.The laboratory testing results show that the wear resistance,loading force and fatigue resistance of the 3-ridge,4-ridge and 5-ridge cutters(the angle between the cutting edge and vertical direction is 90°)are the same as that of the ridge-cutter;compared with flat cutters,their wear resistance and fatigue resistance are increased by about 58.6%and 51.8%respectively,and the loading force is reduced by 41.9%.When the 3-ridge,4-ridge and 5-ridge cutters′angles between the cutting edge and vertical direction are 99°,the average values of their fatigue resistances are about 30% higher than that of 90°under the same conditions of wear resistance and grinding loading force,and about 95.7% higher than that of the flat cutters.

关 键 词：非平面 耐磨性 抗疲劳冲击性 磨削载荷力 

分 类 号：TG164[金属学及工艺—热处理] TG74[金属学及工艺—金属学]