铝电解电容器盖板铆接机控制系统设计  

Design of Control System for Cover Plate Riveting Machine of Aluminum Electrolytic Capacitor

作　　者：郑天池[1,2] 邵建新 张军[1] 邱自学[1] ZHENG Tian-chi;SHAO Jian-xin;ZHANG Jun;QIU Zi-xue(School of Mechanical Engineering, Nantong University, Nantong 226019, China;The Fifth Electronic Research Institute of the Ministry of Industry and Information Technology of East China Branch, Suzhou 215011, China)

机构地区：[1]南通大学机械工程学院,江苏南通226019 [2]工业和信息化部电子第五研究所华东分所,江苏苏州215011

出　　处：《控制工程》2018年第4期601-606,共6页Control Engineering of China

基　　金：江苏省产学研联合创新资金—前瞻性联合研究项目(BY2016053-14,BY2013042-01)

摘　　要：根据目前铝电解电容器盖板铆接机存在自动化程度低、劳动强度大、生产工序不连贯等不足，设计了铝电解电容器盖板铆接机控制系统。该系统以三菱FGA系列PLC为核心，结合步进电机、气缸、磁性接近传感器和位置传感器等元件的检测定位，实现芯包移动、盖板铆接、自动脱模、芯包翻转等工序的自动连续运行：采用触摸屏作为上位机，实现参数设定和系统运行状态监测。现场调试运行表明：该系统运行可靠平稳、操作简单、劳动强度低。能够满足生产线高效率、高质量的自动化加工要求。According to the existing problems of cover plate riveting machines for aluminum electrolytic capacitor such as low automation degree, great labor intensity, incoherent production process and so on, the control system for the cover plate riveting machine of aluminum electrolytic capacitor is designed. The system takes the Mitsubishi FGA series PLC as the core, combined with the stepper motor, cylinder, the detection and positioning of the magnetic proximity sensor and position sensor, to achieve core package moving, cover plate riveting, automatic stripping, core package flipping and other processes of automatic continuous running. The touch screen is used as the upper computer to realize the parameter setting and system-running state monitoring. On-site test and operation shows that the system runs reliably and stably, has advantages of simple operation, low labor intensity, and can satisfy the requirement of the production line of high efficiency and quality automation processing.

关 键 词：铝电解电容器 控制系统 铆接机 PLC 触摸屏 

分 类 号：TP273[自动化与计算机技术—检测技术与自动化装置]