镁合金电子舱体浇注系统设计与快速熔模铸造  

Rapid Investment Casting Process for Electronic Cabin of Magnesium Alloy Based on 3D Printing Technology

作　　者：李飞[1] 孔振[2] 杨力祥 孙东科[3] 赵彦杰[1] 汪东红[1] 李中权[2] 孙宝德[1] Li Fei1 Kong Zhen2 Yang Lixiang1,2 Sun Dongke3 Zhao Yanjie1 Wang Donghong1 Li Zhongquan2 Sun Baode1(1. Shanghai Key Laboratory for High Temperature Materials and Precision Forming, Shanghai Jiao Tong University, Shanghai 200240; 2. AECC Commercial Aircraft Engine Co., Ltd., Shanghai 201600; 3. School of Mechanical Engineering, Southeast University, Nanjing 21118)

机构地区：[1]上海市高温材料及其精密成形重点实验室上海交通大学,上海200240 [2]上海航天精密机械研究所,上海201600 [3]东南大学机械工程学院,南京211189

出　　处：《航天制造技术》2018年第2期6-10,共5页Aerospace Manufacturing Technology

基　　金："十三五"装备预研共用技术项目(41423040206;41423040203)

摘　　要：为了满足航天器大型复杂薄壁镁合金构件减重与快速制造需求,以某镁合金电子舱体为例开展了熔模铸造工艺研究。通过选区激光烧结(SLS)3D打印技术制备了舱体熔模,设计了3种浇注系统,采用ProCAST软件对舱体的低压铸造过程和铸造缺陷进行了模拟。研究结果表明,3D打印的聚苯乙烯熔模在烧除过程中未导致型壳胀裂问题的出现。低压铸造结合缝隙式浇注系统可满足镁合金熔体的平稳充型和完全补缩,实现了镁合金舱体铸件的快速熔模铸造成形。In order to meet the requirements of the weight reduction and rapid manufacturing of the large complex thin-walled magnesium alloy for the spacecraft, the investment casting process of magnesium alloy was studied by using electronic cabin as an example. The molten pattern for the investment casting of the cabin was prepared by using the selective laser sintering（SLS） 3D printing method. Three kinds of gating systems were designed and the low pressure casting process as well as the casting defects were simulated by using Pro CAST software. The results showed that the 3D printed polystyrene molten pattern did not cause the crack of the shell during the firing process. The smooth filling and complete filling of magnesium alloy melt can be satisfied by low pressure casting and gap-pouring system. In this work, the rapid investment casting of the magnesium alloy cabin was achieved.

关 键 词：3D打印 镁合金 电子舱体 快速熔模铸造 数值模拟 

分 类 号：V46[航空宇航科学与技术—航空宇航制造工程]