Cordierite Ceramics Prepared from Poor Quality Kaolin for Electric Heater Supports: Sintering Process, Phase Transformation, Microstructure Evolution and Properties  

作　　者：吴建锋 陆成龙 XU Xiaohong ZHANG Yaxiang WANG Dongbin ZHANG Qiankun 

机构地区：[1]State Key Laboratory of Silicate Materials for Architectures, Wuhan University of Technology

出　　处：《Journal of Wuhan University of Technology(Materials Science)》2018年第3期598-607,共10页武汉理工大学学报（材料科学英文版）

基　　金：Funded by the Major State Basic Research Development Program of China(973 Program)(No.2010CB227105)

摘　　要：To efficiently utilize the kaolin, an economical way of preparing cordierite ceramic with high performance for electric heater supports was put forward. In this study, sintering process, phase transformation, microstructure evolutions were systematically studied by heating microscope, X-ray diffraction, scanning electronic microscope and thermal analysis. Properties（physical properties, electrical properties and coefficient of thermal expansion（CTE）） were tested for comprehensive performance evaluation. The results showed that the utilization of poor quality kaolin broadened the firing range of cordierite ceramic which was from 1 200 to 1 380 ℃. Microstructure becomes loose with increasing of the pore size, which had significant influence on bending strength and electrical properties. High content of K2 O in poor quality kaolin was the reason for liquid phase generation in sintering process, which further leads to microstructural changes. The cordierite ceramic sintered at 1 320 ℃ had the properties as follows： CTE of 1.98×10^（-6） ℃^（-1）（500 ℃）, bending strength of 90 MPa, apparent porosity of 15.1%, dielectric constant of 7.5（100 Hz）, and volume resistivity of 1.05×109 Ω·cm（100 Hz）. The comprehensive properties are very suitable for use as electric heater supports.To efficiently utilize the kaolin, an economical way of preparing cordierite ceramic with high performance for electric heater supports was put forward. In this study, sintering process, phase transformation, microstructure evolutions were systematically studied by heating microscope, X-ray diffraction, scanning electronic microscope and thermal analysis. Properties（physical properties, electrical properties and coefficient of thermal expansion（CTE）） were tested for comprehensive performance evaluation. The results showed that the utilization of poor quality kaolin broadened the firing range of cordierite ceramic which was from 1 200 to 1 380 ℃. Microstructure becomes loose with increasing of the pore size, which had significant influence on bending strength and electrical properties. High content of K2 O in poor quality kaolin was the reason for liquid phase generation in sintering process, which further leads to microstructural changes. The cordierite ceramic sintered at 1 320 ℃ had the properties as follows： CTE of 1.98×10^（-6） ℃^（-1）（500 ℃）, bending strength of 90 MPa, apparent porosity of 15.1%, dielectric constant of 7.5（100 Hz）, and volume resistivity of 1.05×109 Ω·cm（100 Hz）. The comprehensive properties are very suitable for use as electric heater supports.

关 键 词：cordierite ceramic poor quality kaolin microstructure-final electrical properties electric heater supports 

分 类 号：TQ174.6[化学工程—陶瓷工业]