钢坯自动涂料设备设计  

Design of automatic painting equipment for billet

作　　者：姚柳 徐敏人[2,3] 居殿春 邱家用[2,3] 陈春钰 焦丽娜[2,3] YAO Liu1,3, XU Min-ren2,3, JU Dian-chun2,3, QIU Jia-yong2,3, CHEN Chun-yu2,3, JIAO Li-na2,3(1. Suzhou Institute of Technology, Jiangsu University of Science and Technology, Zhangjiagang 215600, China;2. Institute of Metallurgical and Materials Engineering, Jiangsu University of Science and Technology Zhangjiagang 215600, China; 3. Fine Metallurgy Institute, Zhangjiagang Institute of Industrial Technology Jiangsu University of Science and Technology, Zhangjiagang 215600, China)

机构地区：[1]江苏科技大学苏州理工学院,江苏张家港215600 [2]张家港江苏科技大学产业技术研究院精细冶金研究所,江苏张家港215600 [3]江苏科技大学冶金与材料工程学院,江苏张家港215600

出　　处：《物理测试》2018年第5期52-56,共5页Physics Examination and Testing

基　　金：江苏省自然科学基金面上资助项目(BK20161271);江苏科技大学博士启动基金资助项目(120140005,120140008,120140004)

摘　　要：预先设定好角度的4个固定喷头自动连续地向在辊道上运行的钢坯喷涂涂料,当钢坯通过电容传感器a、b时,会得到不同的电容值。电容值经信号处理器和逻辑电路来实现对空压机、驱动辊道的电机以及电磁阀的控制,从而设计出具有连续生产、计数、喷涂过程无死角、故障报警、保证钢坯不漏涂5大基础功能的钢坯自动涂料设备。此外,该系统还有自动识别钢坯的功能,能保证钢坯在运输辊道上运动时的位置精度,节约原料和成本。该系统操作简单、与钢坯的后续加工工艺衔接良好。The billet which ran on roller table is automatically and continuously coated by four fixed nozzles with the pre-set angle. When the billet past the capacitance sensor a and b,the different capacitance was obtained. After the dealing of the signal processor and the central controller,the control of the air compressor,the motor of the driving roller and the solenoid valve were realized. Then,the automatic painting equipment which had five basic functions,including continuous production,counting,no dead angle,fault alarming and ensuring all billet painted,was designed. In addition,the system can automatically identify the billet,save the unnecessary coating and the cost,and ensure the position precision of the billet on the transport roller. The system was simple to operate and good at the connection with the follow-up processing.

关 键 词：自动涂料 钢坯 电容传感器 节约成本 

分 类 号：TG173[金属学及工艺—金属表面处理]