面向人机工程的转向架虚拟装配技术研究  

Research on Bogie Virtual Assembly Based on Ergonomics

作　　者：韩磊 付建林[2] 李冉 郭美玲[2] 杨龙 HAN Lei;FU Jian-lin;LI Ran;GUO Mei-ling;YANG Long(CSR Qingdao Sifang Co., Ltd., Qingdao Shandong 266000, China;School of Mechanical Engineering,Southwest Jiaotong University,Chengdu 610031,China)

机构地区：[1]中车青岛四方机车车辆股份有限公司,山东青岛266000 [2]西南交通大学机械工程学院,成都610031

出　　处：《组合机床与自动化加工技术》2019年第8期126-129,共4页Modular Machine Tool & Automatic Manufacturing Technique

基　　金：工信部2016年智能制造新模式应用项目“高速动车组关键零部件智能制造新模式应用”

摘　　要：为了解决包含大量人工作业的转向架装配工艺优化问题,将虚拟装配仿真与人机工程仿真技术相结合,基于Delmia构建了工人、产品与设备资源相集成的转向架虚拟装配环境,对工人装配作业过程进行人机仿真,从人机功效分析的角度对工人装配工艺进行了分析与优化,包括工时分析、姿态分析、舒适度分析、可视可达性分析等,该方法可从人因工程角度改善转向架装配工艺,有利于提升工人与装配设备的协作水平,实际应用可缩短装配时间,提高装配效率。In order to solve the optimization problem of bogie assembly process with a lot of manual operations,the virtual assembly environment of bogie integrated worker,product and equipment is set up based on Delmia, combined virtual assembly simulation with ergonomics simulation technology. Man-machine simulation of workers’ assembly operation process is implemented and ergonomic is analyzed and optimized,including working hours analysis, worker’s posture analysis, comfort analysis, visibility and accessibility analysis. The proposed method can improve bogie assembly process and collaboration between workers and equipments, the application case shows that bogie assembly time is shortened and assembly efficiency is improved.

关 键 词：人机工程 虚拟装配 DELMIA 转向架 

分 类 号：TH16[机械工程—机械制造及自动化] TG506[金属学及工艺—金属切削加工及机床]