基于虚拟仪器的成型机监测及MES研究  

Research on the monitoring of tire building machine and MES based on the virtual instrument

作　　者：陈建超 杨世凤[1] 吕志成 郭忠吉 CHEN Jian-chao;YANG Shi-feng;LYU Zhi-cheng;GUZhong-ji(School of Electronic Information and Automation,Tianjin University of Science&Technology,Tianjin 300222;Peopled Liberation Army of China 66736 Troops,Beijing 100042;Tianjin Saixiang Technology Co.,Ltd.,Tianjin 300402)

机构地区：[1]天津科技大学电子信息与自动化学院,天津300222 [2]中国人民解放军66736部队,北京100042 [3]天津赛象科技有限公司,天津300402

出　　处：《机械设计》2019年第11期20-24,共5页Journal of Machine Design

基　　金：天津市应用基础与前沿技术研究计划资助项目（14JCZDJC39000）

摘　　要：针对轮胎制造业存在信息化程度偏低与监测实时性较差的问题,研发了轮胎成型机监测及制造执行系统(Manufacturing Execution System,MES)。基于虚拟仪器开发了轮胎成型机实时监测系统,实现了轮胎成型机的集成过程控制与系统层次控制,通过与美国罗克韦尔公司的MES相结合,为企业资源计划和过程控制系统之间建立了信息交互桥梁,实现了物料自动化运输、下发、投料防误等功能;基于标准粒子群算法优化调度方案,提高了生产效率。系统投入使用后证明,该系统鲁棒性良好,设备运行数据采集实时、准确,与制造执行系统之间高效集成,数据交互快捷、易行,生产效率高。In view of low informatization and poor real-time monitoring in the tire manufacturing industry, the monitoring oftire building machine and MES ( Manufacturing Execution System) are developed. Based on the virtual instrument, a real-timemonitoring system for tire building machine is developed, which realizes the integrated process control and system-level control.Combined with MES of Rockwell Company in the United States,this system establishes an information-interaction bridge betweenenterprise resource planning and process control systems,thus realizing the automatic material transportation, delivery, andfeeding prevention. Based on the particle swarm optimization, the production efficiency is greatly improved. The application processproves that this system is robust and data collection is accurate and timely. The interaction with the manufacturing systemis effective;data exchange is easy and fast,which ensures the high efficiency in production.

关 键 词：虚拟仪器 制造执行系统 轮胎成型机 实时监测系统 粒子群算法 

分 类 号：TP273[自动化与计算机技术—检测技术与自动化装置] TP277[自动化与计算机技术—控制科学与工程]