气动隔膜泵在组合胶液循环系统中的应用设计  

Application Design of Pneumatic Diaphragm Pump in Combined Glue Circulation System

作　　者：王先明[1] 高洁[1] 刘燃祥 刘松刚 杨钊[1] 武江[1] 朱岩[1] 张建新[1] WANG Xianming;GAO Jie;LIU Ranxiang;LIU Songgang;YANG Zhao;WU Jiang;ZHU Yan;ZHANG Jianxin(Qingdao Cigarette Factory of Shandong Branch of China Tobacco Industry Corporation,Qingdao Shandong 266101,China)

机构地区：[1]山东中烟工业有限责任公司青岛卷烟厂,山东青岛266101

出　　处：《机械设计与研究》2020年第4期62-64,74,共4页Machine Design And Research

摘　　要：为解决ZJ116卷接机组的接装纸涂胶装置胶液循环系统齿轮泵故障频次较高的问题,对不同机型的供胶方式、几种泵的供胶性能分析比较后,选择气动隔膜泵代替齿轮泵应用于供胶单元中,设计方案为:①设计气动隔膜泵加齿轮泵的组合胶液循环架构形式;②设计气路驱动系统;③设计电控系统;④设计新型组合胶液循环系统的操作控制方式,与设备集控系统连接融合。改进后,接嘴机胶液循环系统的清洁维护工作量显著减少,故障停机现象基本消除,提高了设备运行的稳定性,较大程度地避免了齿轮泵对胶液造成的污损现象,改善了涂胶的工艺过程质量。In order to solve the problem of high failure frequency of the gear pump in glue circulation system for tipping paper glue applicator in ZJ116 Cigarette maker,by analyzing or comparing the different forms of glue supply and the glue feeding performance of several types of pumps,the pneumatic diaphragm pump was selected to replace gear pump to improve the glue feeding unit.①The structure of combined glue circulation of pneumatic diaphragm pump and gear pump is designed.②The air drive system is designed.③The electronic control system is designed.④The operation control mode of the new combined glue circulation system is designed,which is connected and integrated with the equipment centralized control system.The results showed that the cleaning and maintenance workload of the glue circulation system is significantly reduced,the relevant phenomenon of malfunction shutdown is basically eliminated,the stability of the equipment operation is improved,the problems of glue contamination and deterioration caused by the gear pump are largely avoided,and the gluing process quality is improved.

关 键 词：涂胶装置 胶液循环系统 供胶单元 回胶单元 齿轮泵 气动隔膜泵 

分 类 号：TH12[机械工程—机械设计及理论]