电子束熔丝成形Ti6Al4V单道沉积体的工艺研究:几何尺寸、显微组织,成分及硬度  

Parametric Investigation on Ti6Al4V Single Beads Produced by Electron Beam Freeform Fabrication:Geometry,Microstructure,Composition and Hardness

作　　者：陶学伟[1] 姚正军[1,2] 张莎莎 Tao Xuewei;Yao Zhengjun;Zhang Shasha(School of Materials Science and Technology,Nanjing University of Aeronautics and Astronautics,Nanjing 210016,China;Key Laboratory of Materials Preparation and Protection for Harsh Environment of Ministry of Industry and Information Technology,Nanjing University of Aeronautics and Astronautics,Nanjing 210016,China)

机构地区：[1]南京航空航天大学材料科学与技术学院,江苏南京210016 [2]南京航空航天大学面向苛刻环境的材料制备与防护技术工信部重点实验室,江苏南京210016

出　　处：《稀有金属材料与工程》2020年第9期2913-2919,共7页Rare Metal Materials and Engineering

基　　金：National Natural Science Foundation of China(51975286);Postgraduate Research&Practice Innovation Program of Jiangsu Province(KYCX18_0272);Opening Project of Jiangsu Key Laboratory of Advanced Metallic Materials;Priority Academic Program Development of Jiangsu Higher Education Institution。

摘　　要：采用电子束熔丝成形工艺制备了Ti6Al4V单道沉积体,并研究了送丝速度、束流功率和行进速度等工艺参数下沉积体的几何尺寸、显微结构、成分以及硬度的变化。结果表明,加快送丝速度有利于提高沉积效率及成形精度,但需要足够的热输入以保证沉积顺利。当送丝速率、行进速度增大或束流功率减小时,由于熔池温度和尺寸的减小,可以获得较窄的柱状β晶及其内部细小的组织特征,同时铝蒸发损耗降低。因此,采用这些工艺制备的沉积体具有更高的硬度。本研究揭示了工艺参数与沉积体结构性能之间的关系,为制造具有可靠组织结构和力学性能的多层构件提供有价值的指导。Ti6Al4V single beads were prepared by electron beam freeform fabrication(EBF3)to investigate the influence of wire-feed rate,beam power and travel speed on their geometry,microstructure,composition and the resulting hardness.Results show that an increased wire-feed rate favors to increase the deposition efficiency and geometry accuracy,but it requires affordable heat input to successfully deposit.The narrowed columnarβgrains with the fine microstructural features inside and the decreased Al evaporation loss are available at an increased wire-feed rate/travel speed or a decreased beam power,which is attributed to the decreased temperature and dimension of molten pool.Therefore,the beads produced under such process parameters possess the increased hardness.This investigation reveals the correlation between the process parameters and structure and performance of deposited beads,which offers a valuable guidance for accurate manufacturing of multi-layered components with reliable micro structure and mechanical properties.

关 键 词：电子束熔丝沉积 几何尺寸 显微组织 Al损耗 硬度 

分 类 号：TG146.23[一般工业技术—材料科学与工程]