钢铁制造流程“界面”技术与界面能量损失分析  

Discuss on interface technology and energy loss of main Interface in steel manufacturing process

作　　者：周继程 上官方钦[1,2] 丁毅 郦秀萍[1,2] 韩伟刚[4] 郭玉华 ZHOU Ji-cheng;SHANGGUAN Fang-qin;DING Yi;LI Xiu-ping;HAN Wei-gang;GUO Yu-hua(Steel Industry Green and Intelligent Manufacturing Technology Center,China Iron and Steel Research Institute Group,Beijing 100081.China;State Key Laboratory of Advanced Steel Processing and Products,Central Iron and Steel Research Institute,Beijing 100081.China;Masteel Co.,Ltd..Ma'anshan 243003,Anhui,China;School of Metallurgy and Energy,North China University of Science and Technology,Tangshan 063210.Hebei,China)

机构地区：[1]中国钢研科技集团有限公司钢铁绿色化智能化技术中心,北京100081 [2]钢铁研究总院先进钢铁流程及材料国家重点实验室,北京100081 [3]马鞍山钢铁股份有限公司,安徽马鞍山243003 [4]华北理工大学冶金与能源学院,河北唐山063210

出　　处：《钢铁》2020年第12期99-106,共8页Iron and Steel

基　　金：国家重点研发计划资助项目(2017YFB0304001,2016YFB0601301,2016YFC0401201)。

摘　　要：从钢铁制造流程的特点出发,阐述了"界面"技术的必要性及"界面"技术的内涵,并指出炼铁-炼钢"界面"、炼钢-连铸"界面"和连铸-热轧"界面"的物质流运行优化及界面功能匹配集成对降低全流程能耗、物耗、降低成本和促进环保具有重要的作用,以期引起钢铁行业从业者尤其是管理者的重视。还针对年产290万t的棒线材流程企业,计算了该流程的余热余能资源量及热损失情况,并剖析了不同条件下工序之间"界面"过程的能量损失情况。最后指出优化炼铁-炼钢"界面"的铁水运输、炼钢-连铸"界面"的钢包周转和连铸-热轧"界面"的铸坯输送是减少流程热损失的工作重点,同时还应重视热轧结束时热轧材的余热回收利用技术开发。Based on the characteristics of the steel manufacturing process,the necessity and connotation of interface technology are described.Material flow optimization and interface function matching integration of the"interface"of ironmaking-steelmaking,steelmaking-continuous casting,and continuous casting-hot rolling are important for reducing energy consumption,material consumption,cost reduction,and environmental protection so as to attract the attention of steel industry practitioners,especially managers.The residual energy and energy loss of a rod and wire mill with an annual output of 2.9×10~6 t are calculated.The energy loss of difference interfaces under different conditions are also analyzed in this paper.Finally,it is pointed out that optimization of the molten iron transportation,ladle turnover,and billets transportation is the key to reduce the energy loss in the process.In addition,the development of waste heat recovery technology for rolled products at the end of hot rolling should be paid attention to.

关 键 词：钢铁制造流程 “界面”技术 热损失 热送热装 环保 

分 类 号：TF4[冶金工程—钢铁冶金]