COMAS翻箱机新型夹紧机构的研制  

Development of new clamping mechanism for COMAS case tipper

作　　者：焦阳[1] 赵继慈[1] 杨力 余昆杰 李泽惠[1] 谭胜 严树先[1] 李林桔 常金贵 杨云森 JIAO Yang;ZHAO Jici;YANG Li;YU Kunjie;LI Zehui;TAN Sheng;YAN Shuxian;LI Linju;CHANG Jingui;YANG Yunsen(Kunming Cigarette Factory,HongyunHonghe Tobacco(Group)Co.,Ltd.,Kunming 650000,China)

机构地区：[1]红云红河烟草(集团)有限责任公司昆明卷烟厂,昆明市650000

出　　处：《烟草科技》2021年第4期107-112,共6页Tobacco Science & Technology

摘　　要：为解决COMAS翻箱机在生产中因储叶烟箱磨损导致夹紧机构无法夹紧烟箱等问题,对夹紧机构进行了分析和改进。通过增大气囊直径,调整夹紧机构底座的高度和宽度,改进进气座和堵头形状和尺寸,将耐磨条与气囊相连接,以解决夹紧机构无法夹紧固定烟箱等问题;通过加装横向限位装置,以解决烟箱横向移位问题。以昆明卷烟厂3条制丝生产线为对象,对改进前后COMAS翻箱机进行对比测试,结果表明:改进后COMAS翻箱机故障停机次数减少9.0次/月,故障处理时间缩短11.8 min/次,节约烟箱维修费用77.8万元/年。该技术可为提高了制丝设备运行效率提供支持。In order to make COMAS case tipper adapt to worn tobacco case handling and reduce emergency stop,its clamping mechanism was analyzed and modified.Via increasing the diameter of air bag,adjusting the height and width of the clamper base,modifying the shapes and sizes of the air inlet seat and plug,and connecting the wear strip and the air bag,tobacco cases were clamped and fixed by the clamper tightly.By means of adding a lateral position limiting device,the lateral positional deviation of tobacco cases was avoided.The COMAS case tipper before and after modification was comparatively tested on 3 production lines,the results showed that after the modification,the emergency machine shutdown of COMAS case tipper was reduced by 9.0 times/month,the troubleshooting time was shortened by 11.8 min/time,and the cost for tobacco case maintenance was saved by 778 thousand RMB yuan per year.This technology provides a support for promoting the equipment operating efficiency of primary processing line.

关 键 词：COMAS翻箱机 夹紧机构 储叶烟箱 进气座 气囊 横向限位装置 

分 类 号：TS438[农业科学—烟草工业]