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作 者:张海军 曹春鹏 单清群 吕卫群 ZHANG Haijun;CAO Chunpeng;SHAN Qingqun;LV Weiqun(CRRC Qingdao Sifang Co.,Ltd.,Qingdao 266111,China)
机构地区:[1]中车青岛四方机车车辆股份有限公司,山东青岛266111
出 处:《电焊机》2021年第7期37-42,I0005,共7页Electric Welding Machine
摘 要:通过测试6005A铝合金型材的力学性能以及观察挤压焊缝与母材的显微组织,判断铝合金型材的薄弱位置,研究薄弱位置力学性能与显微组织的差异及其产生原因。结果表明:挤压焊缝与母材显微组织均为Mg_(2)Si,均匀分布于铝基体中,但挤压焊缝处Mg_(2)Si更粗大,分布更杂乱。挤压焊缝处晶粒形状主要为条状晶粒及细小的等轴晶粒,平均晶粒尺寸为15.5μm。在热挤压过程中,挤压焊缝处晶粒尺寸的不均匀性增大,晶粒间在变形时的协调性变差,在拉伸过程中易产生裂纹导致材料强度降低,成为铝合金型材的薄弱位置。6005A铝合金型材硬度平均值为88.176 HBW,最小值为81.7 HBW且出现在挤压焊缝处。取样位置6断后伸长率最小(4.5%),判断取样位置6为该型材最薄弱位置。In this paper,the mechanical properties of 6005A aluminum alloy profiles are tested and the microstructure of extruded weld and base material is observed to determine the weak position of aluminum alloy profiles and discuss the difference between the mechanical properties and microstructure in the weak position and its causes.The results show that the microstructure of the extruded weld and the base material is Mg_(2)Si evenly distributed in the aluminum matrix,but the Mg_(2)Si in the extruded weld is thicker and more disorderly.The grain shape of the extruded weld is mainly strip grain and fine equiaxed grain,and the average grain size is 15.5μm.In the process of hot extrusion,the non-uniformity of grain size in the extruded weld increases,and the coordination between grains becomes worse during deformation.Cracks are easy to occur in tensile process,which makes the material strength decrease and becomes the weak position of aluminum alloy profile.The average hardness of 6005A aluminum alloy profile is 88.176 HBW,the minimum value is 81.7 HBW,and the minimum value appears in the extruded weld.The sample position 6 has the minimum elongation after fracture(4.5%),and it is judged that the sample position 6 is the weakest position of the profile.
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