激光选区熔化制作口腔修复体纯钛大跨度支架的精度研究  

Pure titanium denture large-span frameworks additively manufactured with selective laser melting

作　　者：骆小平[1] 卫元鑫 黄皓宁 胡丹丹 庞恩林 Luo Xiaoping;Wei Yuanxin;Huang Haoning;Hu Dandan;Pang Enlin(Department of Prosthodontics,Nanjing Stomatological Hospital,Medical School of Nanjing University,Nanjing 210008,China;Nanjing Qianzhi Intelligent Technology Limited Company,Nanjing 211111,China)

机构地区：[1]南京大学医学院附属口腔医院·南京市口腔医院修复科,210008 [2]南京前知智能科技有限公司,211111

出　　处：《中华口腔医学杂志》2021年第7期646-651,共6页Chinese Journal of Stomatology

基　　金：江苏省医学创新团队项目(CXTDB2017001);江苏省重点研发计划(社会发展)临床前沿技术项目(SBE2021750155)。

摘　　要：目的探讨采用激光选区熔化(selective laser melting,SLM)技术制作纯钛及钴铬合金下颌全牙弓种植固定义齿上部结构支架和上颌可摘局部义齿支架的精度,为SLM纯钛支架的临床应用提供参考。方法选择下颌无牙颌模型1个,于双侧尖牙和第一磨牙处制作螺丝固位的基台替代体,作为下颌全牙弓种植修复用牙颌模型;同时选用上颌Kennedy第一类牙列缺损牙颌模型1个;扫描牙颌模型获得数字化模型,并用扫描仪配套软件设计下颌全牙弓种植固定义齿上部结构金属支架和上颌可摘局部义齿金属支架(设计模型)。通过改良的双激光金属打印机分别制作钴铬合金组和纯钛组下颌支架各12个(每组6个进行热处理,其余6个不进行热处理),以及钴铬合金组和纯钛组上颌支架各7个,扫描获得数字化模型,借助逆向工程软件Geomagic重叠数字化模型与设计模型。以牙颌模型矢状轴为X轴,牙颌模型冠状轴为Y轴,打印粉末堆积方向为Z轴,分析下颌支架数字化模型基台替代体接口中心点在X、Y、Z轴方向上与设计模型的偏差,作为下颌支架的正确度,偏差数据越大,正确度越差。分析上颌支架整体和7个测量点(腭板中心点和双侧支托、I杆、邻面板)与设计模型的均方根,作为上颌支架的适合度,均方根数据越大,适合度越差。比较每组下颌支架热处理前后正确度差异以及下颌支架正确度和上颌支架适合度的组间差异。结果钴铬合金组下颌支架热处理前X、Y、Z轴方向上的正确度[(96.3±12.1)、(86.3±11.4)、(61.2±13.2)μm]与纯钛组[(82.3±11.2)、(72.2±10.2)、(51.2±11.6)μm]的差异均无统计学意义(P>0.05);热处理能减小两组支架的变形,热处理后纯钛组下颌支架在X、Y、Z轴方向上的正确度[(62.4±11.3)、(55.2±13.2)、(41.3±10.8)μm]均显著优于钴铬合金组[(84.5±10.5)、(72.3±11.2)、(54.2±11.6)μm](P<0.05)。纯钛组上颌支架的整体适合度[(1Objective To investigate the accuracy of pure titanium and cobalt-chromium alloy frameworks fabricated using the additive manufacturing(AM)of selective laser melting technology(SLM)for the mandibular implant-supported fixed prostheses and the maxillary removable partial denture(RPD),and to provide a reference for clinical application of SLM pure titanium frameworks.Methods One edentulous mandibular model with implants and screw fixed abutments at bilateral canines and the first molars was selected and used as the mandibular full arch implant-supported model.At the same time,a Kennedy classⅠmaxillary dentition defect model was selected.The digital models were obtained by scanning the dental models,and the metal frameworks of the mandibular full arch implant-supported denture and the maxillary RPD(design model)were designed using the 3 Shape software.Meanwhile,12 mandibular frameworks in the cobalt-chromium alloy and the pure titanium(6 in each group were treated with heat treatment,while the other 6 were not treated),and 7 maxillary frameworks in the cobalt-chromium alloy and the pure titanium were respectively made by SLM with the improved dual-laser metal printer.The axial direction of the printing powder accumulation was taken as the Z-axis.During the design process,the software(3Shape Dental System 2018)automatically generated the X-axis and Y-axis,X axis was the sagittal axis of the dental model and Y axis was the coronal axis of the dental model.The deviation of the interface center of the abutment of the digital model of the mandibular frameworks from the design model in the X,Y and Z axes was analyzed.As for the trueness of the mandibular framework,the larger the deviation data was,the worse the trueness was.The deviation of the whole maxillary framework and 7 measuring points(palatal plate center point and bilateral occlusal rests,I bars,proximal plates)were analyzed.The fitness of the whole maxillary framework to the design model was expressed by root mean square(RMS)of the deviation data,and the fitne

关 键 词：钛 钴铬合金 义齿支架 增材制造 三维打印 

分 类 号：R318[医药卫生—生物医学工程] R783[医药卫生—基础医学]