螺旋焊管生产线钢管输送辊道自动控制系统设计与应用  

Design and Application of Pipe Conveying Roller Automatic Control System of SAWH Production Line

作　　者：周书亮[1] 谷传龙 魏耀华 李汝江[1] 孙志刚[1] 崔明亮[1] ZHOU Shuliang;GU Chuanlong;WEI Yaohua;LI Rujiang;SUN Zhigang;CUI Mingliang(CNPC Bohai Equipment North China Petroleum Steel Pipe Co.,Ltd.,Qingxian 062658,Hebei,China;Research Institute of CNPC Bohai Equipment Manufacturing Co.,Ltd.,Qingxian 062658,Hebei,China)

机构地区：[1]渤海装备华油钢管有限公司,河北青县062658 [2]渤海装备研究院,河北青县062658

出　　处：《焊管》2021年第11期45-49,共5页Welded Pipe and Tube

摘　　要：针对螺旋焊管生产线钢管辊道输送手动控制方式存在的劳动强度大、工作效率低的问题,分析了辊道输送的自动控制流程,在多段辊道上合理布置电感式传感器,通过PLC实现辊道输送的自动分段控制,同时采用无线射频识别装置读取钢管信息,实现钢管信息在自动控制程序和生产管理系统的自动传递。生产运行结果表明,该系统实现了钢管在精整区域各工序间的自动交互控制,减少了人工介入环节,提高了钢管输送效率,降低了设备能耗。Aiming at the problems of high labor intensity and low work efficiency in the manual control mode of steel pipe roller transmission in spiral welded pipe production line,the automatic control process of roller transmission is analyzed.Inductive sensors on multi-stage roller is reasonably arranged,the automatic segmented control of roller transmission through PLC are realized,and radio frequency identification device to read the steel pipe information is used,which realize the automatic transmission of steel pipe information in automatic control program and production management system.The producing operation shows that the system realizes the automatic interactive control of each process in the finishing area,reduces the artificial intervention,improves the efficiency of SAWH pipe transmission and reduces the equipment energy consumption.

关 键 词：螺旋焊管 辊道输送 自动控制 射频识别 

分 类 号：TG333[金属学及工艺—金属压力加工]