基于灰色关联分析与自适应混沌差分进化算法的激光熔覆工艺参数优化方法  

Laser cladding process parameter optimization method based on grey relational analysis and ACDE algorithm

作　　者：杜彦斌[1] 周志杰 许磊 胡言峰 舒林森[2] DU Yanbin;ZHOU Zhijie;XU Lei;HU Yanfeng;SHU Linsen(Chongqing Municipal Key Laboratory of Manufacturing Equipment Mechanism Design and Control, Chongqing Technology and Business University, Chongqing 400067, China;Shaanxi Provincial Key Laboratory of Industrial Automation, Shaanxi University of Technology, Hanzhong 723001, China)

机构地区：[1]重庆工商大学制造装备机构设计与控制重庆市重点实验室,重庆400067 [2]陕西理工大学陕西省工业自动化重点实验室,陕西汉中723001

出　　处：《计算机集成制造系统》2022年第1期149-160,共12页Computer Integrated Manufacturing Systems

基　　金：国家自然科学基金资助项目(51775071);重庆市高校创新研究群体资助项目(CXQT21024);重庆市自然科学基金资助项目(cstc2018jcyjAX0395);重庆市教委科学技术研究计划青年资助项目(KJQN201800801);重庆工商大学研究生创新型科研资助项目(yjscxx2020-094-57)。

摘　　要：多道搭接激光熔覆工艺具有复杂性与耦合性,熔覆层质量受到工艺参数的直接影响。为确定最佳的工艺参数,以45钢表面多道搭接激光熔覆M2合金粉末为例,针对工艺参数对熔覆层宽度、表面平整度和稀释率的影响,设计相应的中心复合实验;通过灰色关联分析(GRA)建立熔覆层质量综合评价度,将多目标优化问题转化为单目标,并采用响应面分析法建立其预测模型;为达到综合评价度最大,采用自适应混沌差分进化(ACDE)算法实现工艺参数寻优。实验结果表明了所提方法的有效性,采用优化后的工艺参数,可以获得理想的熔覆层宽度、表面平整度和稀释率,有助于提高熔覆层质量。The process of multi-track laser cladding is complex and coupling,and the quality of the cladding layer is directly affected by the process parameters.To determine the optimal process parameters,multi-track laser cladding M2 alloy powder on the surface of 45 steel was taken as an example.According to the effects of process parameters on the width,surface roughness and dilution rate of the cladding layer,the corresponding center composite experiments were designed.The comprehensive evaluation degree of cladding layer quality was established by Grey Relational Analysis(GRA),the multi-objective optimization problem was transformed into a single objective,and the prediction model was established by Response Surface Methodology(RSM).Adaptive Chaos Differential Evolution(ACDE)algorithm was used to optimize the process parameters to maximize the comprehensive evaluation degree.The experiment results showed that the proposed method was effective,the optimal cladding layer width,surface roughness and dilution could be obtained by using the optimized process parameters,which was helpful to improve the quality of the cladding layer.

关 键 词：激光熔覆 灰色关联分析 自适应混沌差分进化 工艺参数优化 多道搭接 

分 类 号：TH164[机械工程—机械制造及自动化]