盘式螺杆微注塑机动盘结构优化研究  

Study on structural optimization of disc screw in micro injection machine

作　　者：张响[1,3,4] 闫振昊 孔小亚 朱建晓 关国涛 赵娜 李倩[1,3,4] ZHANG Xiang;YAN Zhenhao;KONG Xiaoya;ZHU Jianxiao;GUAN Guotao;ZHAO Na;LI Qian(School of Mechanics and Safety Engineering,Zhengzhou University,Zhengzhou 450001,China;Suzhou KONIG Electronic Technology Co,Ltd,Suzhou 215500,China;National Center for International Joint Research of Micro‑nano Molding Technology,Zhengzhou 450001,China;Key Laboratory for Micro Molding Technology of Henan Province,Zhengzhou 450001,China)

机构地区：[1]郑州大学力学与安全工程学院,郑州450001 [2]苏州康尼格电子科技股份有限公司,江苏苏州215500 [3]国家级微纳成型技术国际联合研究中心,郑州450001 [4]河南省微成型技术重点实验室,郑州450001

出　　处：《中国塑料》2022年第2期147-156,共10页China Plastics

基　　金：河南省重大科技专项(171100210600);国家留学基金委青年骨干教师出国研修项目(201807045057);河南省高层次人才国际化培养项目(2019004)。

摘　　要：为了提高盘式螺杆微注塑机的塑化性能,通过多物理场建模仿真软件对其塑化过程进行了数值模拟,并对其动盘进行了结构优化。首先对动盘的结构参数进行了理论分析,然后对参数改变后的结构进行仿真计算与分析,探究各参数对塑化性能的影响规律,最终结合各参数对塑化性能的影响能力,考虑盘式螺杆实际情况设计出了动盘优化结构。结果表明,采用通过缩小动盘原型结构中的槽道宽度而留出空间构造3条螺槽的优化动盘结构,可以使盘式螺杆微注塑机的塑化性能明显提高。To improve the plasticizing performance during the processing,the plasticizing process of disk screw micro-injection machine was numerically simulated through multi-physical field modeling using a simulation software,and the structure of disc screw was optimized.Theoretical analysis was first carried out on the structural parameters of the moving plate,and then simulation calculation and analysis were performed on the structure through changing the structural parameters.The influence of each parameter on the plasticizing performance was evaluated.Finally,an optimized structure of disc screw was designed through combining the effect of various parameters on the disc screw of plasticizing capability and considering the actual situation of the disc screw.The results indicated that the plasticizing performance of the disc screw micro-injection molding machine was improved significantly through using an optimized disc screw structure with a reduced groove width in the prototype structure to leave space to construct three screw grooves.

关 键 词：微注塑 盘式螺杆 结构优化 塑化 有限元仿真 

分 类 号：TQ320.5[化学工程—合成树脂塑料工业]