基于ECRS和SLP的精品化单件流生产优化设计  

Design of High Quality One-Piece Flow Production Line Based on ECRS and SLP

作　　者：杨怡洁 陈敏之 徐慧娟[3] YANG Yijie;CHEN Minzhi;XU Huijuan(School of Fashion Design and Engineering,Zhejiang Sci-Tech University,Hangzhou 310018,China;School of International Education,Zhejiang Sci-Tech University,Hangzhou 310018,China;College of Fine Arts and Design,Wenzhou University,Wenzhou 325035,China)

机构地区：[1]浙江理工大学服装学院,浙江杭州310018 [2]浙江理工大学国际教育学院,浙江杭州310018 [3]温州大学美术与设计学院,浙江温州325035

出　　处：《服装学报》2022年第1期15-21,共7页Journal of Clothing Research

摘　　要：针对样本企业捆包式女衬衫流水线生产效率不佳、空间人力资源浪费等问题,进行单件流生产流水线优化设计。提出ECRS原则和SLP理论结合的生产工序优化方法,围绕生产平衡和资源最大化目标,优先考虑作业人员效率的精品化单件流流水线设计,实现生产线的转型。流水线综合评价结果表明,生产流水线编制效率由82.4%提高至98.5%,生产线工位数由19个减少至9个,长度缩短52.6%,生产不平衡损失率由17.6%降低至1.5%,生产平衡和效率大幅度改善,满足企业精品化的生产要求。In response to the problems of poor production efficiency and wasted space and human resources in the sample company's bundling blouse assembly line,this paper carried out the optimization design of the one-piece flow production line.A process optimization method combining ECRS principles and SLP theory was proposed,and a boutique one-piece flow line was designed that prioritizes operator efficiency around the goals of production balance and resource maximization to realize the transformation of production lines.The results showed that the efficiency of the production line was increased from 82.4%to 98.5%,the number of stations was reduced from 19 to 9,the length was shortened by 52.6%,the production imbalance loss rate was reduced from 17.6%to 1.5%.The production balance and efficiency were greatly improved to meet the requirements of lean production.

关 键 词：服装单件流 工序优化 女衬衫生产 改善法则 系统布局法 

分 类 号：TS941[轻工技术与工程—服装设计与工程]