立包包装机出口烟条缺包检测装置的设计  

Design of Detecting Device for Package Missing at Outlet of Vertical Packaging Machine

作　　者：蔡培良[1] 罗勇[1] 郑利明[1] 杨彩虹 唐玉林 邵敬峰 朱开林[1] CAI Pei-liang;LUO Yong;ZHENG Li-ming;YANG Cai-hong;TANG Yu-lin;SHAO Jing-feng;ZHU Kai-lin(Qujing Cigarette Factory,Hongyun Honghe(Group)Co.,Ltd.,Qujing 655000,China)

机构地区：[1]红云红河烟草(集团)有限责任公司曲靖卷烟厂,云南曲靖655000

出　　处：《包装工程》2022年第5期211-218,共8页Packaging Engineering

基　　金：云南省科技项目(2018BA087)。

摘　　要：目的为了解决立包包装机不能有效检测和自动剔除烟条缺包不合格产品的问题。方法设计一套基于光子检测的烟条缺包检测装置,通过对X射线管、高压电源、X射线探测器、主控板、显示屏、缺包烟条剔除机构、OPA354和AMP02降增益二级放大、高斯滤波处理、检测移位程序的设计等,实现立包包装机产生的缺包烟条不合格产品的全部检测并准确剔除。结果该光子条缺包检测装置安装后,其缺包烟条检出剔除率≥99.9%,误剔率≤0.01%。结论该光子条缺包检测装置能提升产品质量、降低物耗、提高设备作业率、降低缺包烟条进入下道工序的风险,可推广应用于行业内所有包装机组设备上。The work aims to solve the problem that the vertical packaging machine cannot effectively detect and automatically reject the unqualified products with cigarette package missing.A detector based on photon detection was designed.Through the design of x-ray tube,high voltage power supply,X-ray detector,main control board,display screen,cigarette missing strip rejection mechanism,OPA354 and AMP02 reduced gain secondary amplification,gauss filter,detection shift program,etc.,the unqualified products with cigarette package missing were fully detected and accurately rejected.The results showed that the detection rejection rate of the defective cigarette strips was≥99.9%and the error rejection rate was≤0.01%after the installation of the detector.The device can improve product quality,reduce material consumption,increase equipment operating rate,and reduce the risk of the package missing cigarette strip entering the next process.It can be widely used in all packaging equipment.

关 键 词：立包包装机 光子 条缺包 检测 

分 类 号：TB486[一般工业技术—包装工程]