红茶颗粒制备工艺及其在卷烟滤棒中应用  

Preparation Technology of Black Tea Granules and its Application in Cigarette Filter Rod

作　　者：王浩雅 张强 杜超 刘鑫 肖永银 徐世涛 黄彪 史小波 乐志琦 唐梓议 李相鹏 WANG Haoya;ZHANG Qiang;DU Chao;LIU Xin;XIAO Yongyin;XU Shitao;HUANG Biao;SHI Xiaobo;LE Zhiqi;TANG Ziyi;LI Xiangpeng(Yunnan Industrial Tobacco HI-TECH Material Co.,Ltd.,Kunming,Yunnan 650106,China;College of Water Conservancy,Yunnan Agricultural University,Kunming,Yunnan 650201,China;Shandong Rebirth Tobacco Co.,Ltd.,Linyi,Shandong 276400,China)

机构地区：[1]云南中烟新材料科技有限公司,云南昆明650106 [2]云南农业大学水利学院,云南昆明650201 [3]山东瑞博斯烟草有限公司,山东临沂276400

出　　处：《农产品加工》2022年第6期1-6,12,共7页Farm Products Processing

基　　金：云南中烟工业有限责任公司重点项目“基于三元结构的云产卷烟功能复合滤棒开发与应用”(2020CL06)。

摘　　要：为提升红茶颗粒滤棒“色、香、味”品质,突出卷烟产品味感和风格特征,开展了沸腾造粒工艺、湿法造粒-挤出造粒工艺研究,对比分析2种工艺造粒的感官品质、电镜图、料液吸收性,明确沸腾造粒工艺更适合红茶颗粒;通过开展低温烘烤与自然密封放置工艺分析,中试生产二元复合滤棒,二元复合滤棒口味及风格特征对比分析,通过上机适应性验证。结果表明,沸腾造粒工艺更适合红茶颗粒造粒,原料粒径筛选细度为80~120目,选择羧甲基纤维素钠作为黏合剂,筛选出低温烘烤工艺为温度30℃,时间9 h,添加红茶颗粒的滤棒风格特征比对照清香、烘焙香、甜香、奶香增加较明显。结合醋纤棒自主研发出细支二元颗粒复合滤棒,实现降本增效,替代外购滤棒,实现颗粒载香功能,提升了红茶颗粒滤棒“色、香、味”品质,为开发二元、三元颗粒复合滤棒提供技术支撑。In order to improve the quality of color,aroma and taste of black tea particle filter rod and highlight the flavor and style of cigarette products,boiling granulation process and wet granulation extrusion granulation process were studied.The sensory quality,electron microscopy and material liquid absorption of the two processes were compared and analyzed,and it was clear that boiling granulation process was more suitable for black tea particles;Through the analysis of low-temperature baking and natural sealing process,the pilot production of binary composite filter rod,the comparative analysis of taste and style characteristics of binary composite filter rod,through the computer adaptability verification.The results showed that the boiling granulation process was more suitable for black tea granule granulation,the particle size of raw materials was 80~120 mesh,sodium carboxymethyl cellulose was selected as the binder,the low temperature baking process was selected,the temperature was 30℃,the time was 9 h,and the style characteristics of filter rod with black tea granule were more obvious than that of the control.Combined with the vinegar fiber rod,we independently developed the fine binary particle composite filter rod to reduce cost and increase efficiency,replace the purchased filter rod,realize the function of carrying fragrance,improve the quality of color,fragrance and taste of black tea particle filter rod,and provided technical support for the development of binary and ternary particle composite filter rod.

关 键 词：红茶颗粒 沸腾造粒 湿法造粒 二元颗粒复合滤棒 

分 类 号：TQ656.5[化学工程—精细化工]