ZJ116B型卷接机组烟支搓接装置的改进  

Modification of cigarette rolling device in ZJ116B filter cigarette maker

作　　者：潘恒乐 王俊[1] 刘文胜 陈锴 邓灿[1] 盛浩然[1] PAN Hengle;WANG Jun;LIU Wensheng;CHEN Kai;DENG Can;SHENG Haoran(Changde Tobacco Machinery Co.,Ltd.,Changde 415000,Hunan,China)

机构地区：[1]常德烟草机械有限责任公司,湖南省常德市415000

出　　处：《烟草科技》2022年第4期85-88,共4页Tobacco Science & Technology

基　　金：国家烟草专卖局细支卷烟升级创新重大专项项目“10000支/分钟细支烟高速卷接机组研制项目”[110201801014(XZ-02)]。

摘　　要：为解决ZJ116B型卷接机组运行中存在的搓板堵塞、烟支泡皱等问题,设计了一种短型搓板,其工作面分为过渡面、搓接面、卸胶槽和支撑面。搓接面比接装纸宽2~4 mm,表面喷涂金刚砂以增加摩擦力;卸胶槽用于排出溢出的胶水;支撑面上设计有纵向细齿槽,避免搓接时对烟条产生挤压。通过CREO建模得到搓接面对应角度为10.3°时,搓接圈数为1.8圈,可有效避免出现“搓接落槽”现象。以ZJ116B机组生产的“泰山(白将军)”牌号细支烟为对象进行测试,结果表明:改进后搓板堵塞次数降低7.7次/班次,人工清洁搓板次数降低7.2次/班次,泡皱烟支数量减少91.1%。该技术可为提高细支烟卷接机组运行效率、提升卷烟外观质量提供支持。In order to overcome the problems of rolling block jam and cigarettes with wrinkled or bubbled tipping defects,a short rolling block was designed for ZJ116B filter cigarette maker.The working surface of the rolling block includes a transition section,a rolling section,a glue discharging groove and a supporting section.The rolling section is a surface with sprayed corundum coating 2-4mm wider than tipping paper;the glue discharging groove is used to discharge the spilled glue;and longitudinal fine-tooth grooves were cut on the supporting section to prevent cigarettes from being squeezed during rolling.By means of CREO modeling,it was found that if the rolling block is set at an inclined-angle of 10.3 degrees and the rods rotate over 1.8 revolutions under rolling,the phenomena of rolling cigarettes into grooves can be effectively prevented.The modified ZJ116B filter cigarette maker was tested on slim cigarettes of brand“Mount Tai(White General)”in Qingdao Cigarette Factory,the results showed that the failures of rolling block jam reduced by 7.7 times/shift,the manual cleaning of the rolling block reduced by 7.2 times/shift,and the cigarettes with wrinkled or bubbled tipping defects decreased by 91.1%.This technology provides a support for promoting the efficiency of slim cigarette makers and the appearance quality of cigarettes.

关 键 词：细支烟 ZJ116B型卷接机组 短型搓板 搓接装置 CREO建模 

分 类 号：TS433[农业科学—烟草工业]