基于跨齿分度法的大型齿轮齿距误差分析及补偿研究  

Research on Pitch Error Analysis and Compensation of Large Gear Based on Cross Tooth Indexing Method

作　　者：翟雁[1] 郭晓波[1] 王谦 ZHAI Yan;GUO Xiaobo;WANG Qian(School of Mechanical Engineering,Anyang Institute of Technology,Anyang Henan 455000,China;Angang Iron and Steel Group Automobile Transportation Co.,Ltd.,Anyang Henan 455002,China)

机构地区：[1]安阳工学院机械工程学院,河南安阳455000 [2]安阳钢铁集团汽车运输有限责任公司,河南安阳455002

出　　处：《机床与液压》2022年第14期50-54,共5页Machine Tool & Hydraulics

基　　金：国家自然科学基金联合基金项目(U1204613);河南省高等教育教学改革研究与实践项目(2019SJGLX449)。

摘　　要：针对成形法加工大型圆柱齿轮中的齿距误差,根据大型齿轮齿距精度的评定方法,分析机床热变形误差、刀具磨损误差及回转台分度误差对齿轮齿距误差的影响,研究齿距分度、连续分度对齿轮齿距误差的影响规律。基于跨齿分度,优化齿轮精加工工序,以降低齿距误差,并对优化效果进行试验验证。结果表明:跨齿分度法可有效降低因机床热变形、刀具磨损、回转工作台分度分辨率导致的齿轮齿距误差,较大幅度提高大型圆柱齿轮齿距的加工精度。Aiming at the pitch error of large cylindrical gear processed by using forming method,according to the evaluation method of pitch accuracy of large gear,the influences of thermal deformation error of machine tool,tool wear error and indexing error of rotary table on pitch error of gear were analyzed,and the influence laws of pitch indexing and continuous indexing on pitch error of gear were studied.Based on the cross tooth indexing,the gear finishing process was optimized to reduce the pitch error,and the optimization effect was verified by experiments.The results shows that by using the cross tooth indexing method,the thermal deformation,tool wear of the machine tool and the gear pitch error caused by the indexing resolution of rotary table can be effectively reduced,and the machining accuracy of large cylindrical gear pitch can be greatly improved.

关 键 词：大型齿轮 成形法 跨齿分度法 齿距误差 补偿 

分 类 号：TH162[机械工程—机械制造及自动化]