我国油井管国产化技术进展及展望  

Progress and prospects of manufacturing technology for oil country tubular goods in China

作　　者：冯耀荣 李鹤林 韩礼红 张忠铧[2] 张传友 成海涛 白真权 田研[5] 石晓霞[6] 谢俊峰[7] 乐宏 郑明科[9] FENG Yaorong;LI helin;HAN lihong;ZHANG Zhonghua;ZHANG Chuanyou;CHENG Haitao;BAI Zhenquan;TIAN Yan;SHI Xiaoxia;XIE Junfeng;LE Hong;ZHENG Mingke(State Key Laboratory of Performance and Structure Safety for Petroleum Tubular Goods and Equipment Materials,CNPC Tubular Goods Research Institute,Xi'an 710077,China;Baoshan Iron&Steel Co.,Ltd.,Shanghai 201900,China;Tianjing Pipe Corporation,Tianjin 300301,China;Chengdu Steel&Vanadium Co.,Ltd.,PanSteel Group,Chengdu 610300,China;Inner Mongolia Baotou Steel Union Co.,Ltd.,Baotou 014010,China;Hengyang Valin Steel Tube Co.,Ltd.,Hengyang 421001,China;PetroChina Tarim Oilfield Company,Korla 841000,China;PetroChina Southwest Oilfield Company,Chengdu 610031,China;PetroChina Changqing Oilfield Company,Xi’an 710016,China)

机构地区：[1]中国石油集团工程材料研究院石油管材及装备材料服役行为与结构安全国家重点实验室,西安710077 [2]宝山钢铁股份有限公司,上海201900 [3]天津钢管制造有限公司,天津300301 [4]攀钢集团成都钢钒有限公司,成都610300 [5]衡阳华菱钢管有限公司,衡阳421001 [6]内蒙古包钢钢联股份有限公司,包头014010 [7]中国石油天然气股份有限公司塔里木油田分公司,库尔勒841000 [8]中国石油天然气股份有限公司西南油气田分公司,成都610031 [9]中国石油天然气股份有限公司长庆油田分公司,西安710016

出　　处：《石油科学通报》2022年第2期229-241,共13页Petroleum Science Bulletin

基　　金：国家重点研发计划“石油天然气工业非API石油专用管质量基础设施关键技术体系研究—课题5非API石油专用管标准化技术(编号:2019YFF0217505)”;国家863计划:抗CO_(2)-H_(2)S腐蚀13Cr型低成本油井管开发和利用(编号:2003AA331010);国家863计划:超深井用高性能油井管材料及关键技术研究(编号:2007AA03Z509);国家科技支撑计划:高强度耐腐蚀油井管用钢生产技术(编号:2011BAE25B04);中国石油集团科技计划:油井管柱完整性技术研究(编号:2011A-4208)联合资助。

摘　　要：综述了我国油井管国产化技术的主要进展,提出了油井管的发展方向。针对我国油井管大量进口、产品质量性能低、油井管质量基础设施(包括石油专用螺纹计量、标准化、认证认可、检验检测)不健全,难以满足石油勘探开发需求等瓶颈和技术难题,石油工业和冶金工业历时30余年联合攻关,创立了“石油管工程”新学科,建立了油井管国产化理论技术体系;开发了超纯净钢冶炼、三辊高精度高效连轧、高均匀性热处理、特殊材料新钢种设计、成分—组织—性能—工艺综合调控、特殊螺纹连接设计与加工等成套技术,打破国外垄断,开发了10大类60余种高端油井管新产品,年产量达到500万t,基本实现了油井管的全面国产化与工业化应用并大量出口;构建了我国石油专用螺纹计量、标准化、认证认可、检验检测等油井管质量基础设施,有效支撑了油井管的国产化和大批量工业化应用。使我国油井管生产制造及配套技术实现了重大跨越,产生了重大经济效益和显著社会效益。面对我国油气工业发展的新形势和新挑战,特别是超深、非常规、海洋油气开发、煤炭地下气化、页岩油原位转化、天然气水合物开采等复杂力学—化学工况条件,以及确保油气井长期安全可靠与经济生产需求,应持续创新,实现我国油井管关键核心技术自立自强,支撑保障油气工业健康发展,引领油气工业和相关产业技术进步。The main progress of localization technology of Oil Country Tubular Goods(OCTG)in China is summarized,and the development direction of OCTG is put forward.In view of the bottlenecks and technical problems in China,such as a large amount of imported OCTG,low quality and performance of products,imperfect quality infrastructure of OCTG(including thread measurement,standardization,certification,inspection and testing),and difficulty in meeting the needs of oil&gas exploration and development,a new discipline of"Petroleum Tubular Goods Engineering"was established after more than 30 years of joint research.The theoretical and technical system of OCTG localization has been established.A complete set of technologies,such as smelting ultra-pure steel,high precision and high-efficiency hot rolling mills,high uniformity heat treatment,new design of special steels,composition/microstructure/properties and performance/process comprehensive control,premium connection design and processing,has been developed,breaking the foreign monopoly,and developing more than 60 kinds of new highend OCTG products in 10 categories,with annual output reaching 5 million tons,OCTG has been basically localized and industrialized and exported in large quantities;The quality infrastructure of OCTG such as thread measurement,standardization,certification and approval,inspection and testing has been developed,which supports the effective localization and large-scale industrial application of OCTG.Great strides have been made in China’s OCTG manufacturing and supporting technologies,resulting in significant economic and social benefits.Facing the new situation and challenges of China’s oil and gas industry development,especially complex mechanical and chemical conditions such as ultra-deep,unconventional,offshore oil and gas development,underground coal gasification,in-situ shale oil conversion and natural gas hydrate exploitation,as well as ensuring the long-term safety and reliability of oil and gas wells and the demand of economic production,co

关 键 词：油井管 钻柱构件 油管 套管 国产化 石油管工程 质量基础设施 螺纹计量 标准化 认证认可 检验检测 发展方向 

分 类 号：TE931.2[石油与天然气工程—石油机械设备]