基于TRIZ的筒纱自动缝纫包装系统设计与实现  

Design and Realization of Automatic Sewing and Packaging System for Package Yarn Based on TRIZ Theory

作　　者：陈纪旸 鹿全礼 张佰顺 杜付鑫[2] 张源民 夏楠 CHEN Ji-yang;LU Quan-li;ZHANG Bai-shun;DU Fu-xin;ZHANG Yuan-min;XIA Nan(Shandong Zhengzhong Information Technology Co.,Ltd.,Jinan 250014,China;Shandong University,Jinan 250061,China;Navy Submarine Academy,Shandong Qingdao 266199,China;Dezhou Discipline Inspection Commission of the Communist Party of China,Shandong Dezhou 253000,China)

机构地区：[1]山东正中信息技术股份有限公司,济南250014 [2]山东大学,济南250061 [3]海军潜艇学院,山东青岛266199 [4]中共德州市纪律检查委员会,山东德州253000

出　　处：《包装工程》2022年第15期301-307,共7页Packaging Engineering

基　　金：山东大学横向课题项目(鲁科技合字20171063)。

摘　　要：目的为了实现筒子纱的自动化缝纫包装,文中基于发明问题解决理论(TRIZ)提出并设计一套筒子纱自动化缝纫包装系统。方法在结构设计方面,运用TRIZ理论进行分析,找出多对技术矛盾,根据分割与切割、预先作用、反向等发明原理设计实现一种新的缝纫及其夹持机构,解决传统筒子纱编织袋包装系统存在的工业缝纫机头无法移动,以及编织袋自身和筒子纱作为物料较为柔软、容易形变的问题。结果对样机封包的稳定性进行了测试,将样品分9组,每组进行80次封包试验,总计720次。由试验结果可知,系统运行稳定,总体成功率达到99.70%。结论基于TRIZ的筒纱自动缝纫包装系统对不同硬度、质地、尺寸的编织袋有很好的适应性,具备良好的推广应用价值。The work aims to propose and design a set of automatic sewing and packaging system for package yarn based on TRIZ theory,so as to realize the automatic sewing and packaging of package yarn.In terms of structural design,the TRIZ theory was used to analyze and find out many pairs of technical contradictions.According to the inven-tion principle of division and cutting,pre-action,reverse,etc.,a new sewing and clamping mechanism was designed and realized to solve the problems that the industrial sewing machine head of the traditional package yarn woven bag packag-ing system could not move and the woven bag and package yarn were relatively soft and easy to deform.The stability of packaging by prototypes was tested.The prototypes were divided into 9 groups and each group underwent 80 packaging tests,totaling 720 times.From the test results,the system ran stably and the overall success rate reached 99.70%.The au-tomatic sewing and packaging system for package yarn based on TRIZ has good adaptability to woven bags with different hardness,texture and size,and has good popularization and application value.

关 键 词：发明问题解决理论 技术矛盾 筒子纱 编织袋包装 自动缝纫封口 

分 类 号：TB486[一般工业技术—包装工程]